328 IEEE TRANSACTIONS ON POWER ELECTRONICS. VOL 3. NO 3. J U L Y 1988 PWM Technique for Power MOSFET Inverter KATSUNORI TANIGUCHI, MEMBER, IEEE, Abstract-A new sinusoidal PWM inverter suitable for use with power MOSFETs is described. The output waveforms in the proposed PWM inverter are investigated both theoretically and experimentally. A modulating signal for the three-phase PWM inverter is obtained by adding the harmonic components of integer multiples of 3 to the threephase sine waves. By using the new modulating signal, the amplitude of the fundamental component is increased about 15 percent more than that of a conventional sine wave inverter and the commutation number of the inverter is decreased to two-thirds of a conventional one. INTRODUCTION HE PULSEWIDTH modulation (PWM) method can move unwanted frequency components to a higher frequency region, i.e., the sidebands of a carrier frequency. Thus the output waveform of a PWM inverter is generally improved by using a high ratio between the carrier frequency and the output fundamental frequency. Since solving the noise problem of a PWM inverter requires raising the switching frequency to above the audible range, the carrier-to-output fundamental frequency ratio becomes extremely high. Recent power devices have very small switching losses. However, when an auxiliary circuit for limiting surges, such as a snubber circuit, is connected in parallel with each device, the switching energy loss is increased. Heat generated inside of the devices must be dissipated. If an inverter has an interval where the switching operation stops during a part of one period, the heat generated in the devices is reduced and the size of the inverter system is minimized because of the reduction in the heat-dissipating equipment. The fundamental amplitude in the PWM output waveform is smaller than for the rectangular waveform. The ratio of fundamental voltage in the output waveform to the direct supply voltage must be higher. The conventional technique which generates three-phase PWM waveforms in an inverter uses a triangular carrier wave and a three-phase sinusoidal modulating wave. In this case, the ratio of the fundamental component of the maximum lineto-line voltage to the direct supply voltage is 0.87. This value indicates poor utilization of the dc power supply. A modulation technique to increase the amplitude of the fundamental component was proposed in [ 11, where a third harmonic wave is added to the three-phase sinu- T Manuscript received August 28, 1987; revised April 18, 1988. K . Taniguchi and Y . Ogino are with the Osaka Institute of Technology, 5-16-1 Omiya, Asahi-ku, Osaka. 535 Japan. H. Irie is with the University of Osaka Prefecture, Mozu Umemachi 4408, Sakai, Osaka, Japan. IEEE Log Number 8822136. YASUMASA OGINO, AND HISAICHI IRIE al modulating wave. Some new techniques have also been developed in [7]-[ 101. This paper deals with new sinusoidal PWM inverter for the use of power metal-oxide semiconductor field effect transistors (MOSFETs) which has a high carrier-to-fundamental output frequency ratio. The fundamental component of the three-phase line-to-line voltage is increased by about 15 percent above than that of the conventional sine-wave inverter. The heating of the devices is reduced because the inverter stops the switching operation during one-third of the period. EQUIVALENT CIRCUITOF THE PWM INVERTER Fig. 1 shows a three-phase bridge inverter using power MOSFETs. In a balanced three-phase PWM inverter, average phase voltages ( V u , V,,, V,) and currents ( I , , I , , , I , ) are expressed as follows: V, = Jz Vsin ( q t ) V,, = h Vsin ( q t - 2 ~ / 3 ) I, = d21sin ( w s r - 4 ) I, = I, 42 I sin ( q f- 2 a / 3 = J ~ sinI (uSr- 4w/3 - 4) - 4) (2) where V and I are the effective value of the phase voltage and current, 0, is the fundamental output angular frequency, and C#I is the load angle. The duty factors ( d u ,d,,, d,) which are required to obtain the average phase voltage in each arm of the inverter are given by du = do + V U B d + V,,/Ed = do + V,,./E, d,. = do d,. (3) where the duty factor do corresponds to the neutral point voltage of the three-phases and E(, is the direct supply voltage. When do is included in each phase, the value of do does not need to be a constant. From (1)-(3), the direct current Id is derived as Id duZu + d,,l,, + d,,.Z,, = 3 VI COS ~ Ed 4. (4) By using (3) and (4), the equivalent circuit of the threephase PWM inverter of Fig. 1 can be obtained as shown in Fig. 2. P, is the loss which is caused by the pulsating 0885-8993/88/0700-0328$01.OO @ 1988 IEEE Authorized licensed use limited to: Universita degli Studi di Roma La Sapienza. Downloaded on January 26,2022 at 19:04:28 UTC from IEEE Xplore. Restrictions apply. 329 TANIGlJCHl ef a l . : P W M TECHNIQUE FOR POWER MOSFET INVERTER Fig. I . Three-phase P W M inverter using power MOSFETs Fig. 2 . Equivalent circuit of three-phase PWM inverter. current flowing through load resistance r . In a reactive load, such as an induction motor, this pulse current loss can be decreased remarkably by increasing the pulse frequency. P,. is the switching loss of the inverter devices. This loss is reduced on account of recent progress in making switching devices and can also be decreased by the PWM technique. Ed THEORETICAL ANALYSIS A conventional technique for producing a three-phase PWM waveform is illustrated in Fig. 3. A triangular carrier wave of a fixed frequency is compared with a threephase sine wave of variable frequency. The camer signal eh has an amplitude Eh and angular frequency U,,.The sine waves e,, e , , , and e,? are called the modulating signal. They are balanced three-phase voltages which have amplitude E, and angular frequency U,. Since the ratio of two frequencies wh / U, is generally incommensurable, the PWM wave becomes a nonperiodic function. A harmonic analysis of such a wave can be made by using the double The PWM waveform E,, shown in Fourier series [11-[7]. .~~~ Fig. 3(b) is expressed by the double Fourie; series in complex form as f m Euq(Ubt,~ . ~=t )C (a) 0 (b) Ed yEvq 0 un inn Ed 0 (d) Ed 0 i m C K,, m=O n = O exp [ j ( m w h t + n ~ , t ) ] -Ed (e) (5) Fig. 3 . Conventional three-phase PWM inverter waveforms Authorized licensed use limited to: Universita degli Studi di Roma La Sapienza. Downloaded on January 26,2022 at 19:04:28 UTC from IEEE Xplore. Restrictions apply. IEEE TRANSACTIONS ON POWER ELECTRONICS. VOL 3. NO 3. J U L Y 1088 330 . exp [-j(mwbr + nwsr)] (6) where K,,,, is the complex Fourier coefficient, m = 0, f 1, f 2 , * * - , n = 0, f 1 , + 2 , * . . Waveform E,,, illustrated in Fig. 3(c) can be expressed in the same way. The PWM line-to-line voltage Vu,,shown in Fig. 3(e) appears across point U and U as the difference voltage between Eu, and E,,,. In the general polyphase case such a waveform also becomes the difference voltage. Thus the line-to-line voltage waveforms Vut,(wbr,w,r) for the balanced P,phase modulating signal is given by *03 Vu,.(whr,w,r) = (bl Ed -0 *m C C m=O n=O K,,A, exp [ j { m w h r + nw,r>] Ed 0 (7) A = 1 - ,y12~n/Pn (8) where P, is the phase number. Therefore, the PWM lineto-line voltage waveform is obtained by multiplying the right side of ( 5 ) by coefficient A, of (8). The Fourier coefficient K,,,, can be derived from the sampling phase angle which is obtained from the intersection of the carrier and modulating waves. As a result of the analysis for the threephase modulating signal shown in Fig. 3 , the fundamental output waveform in the conventional PWM line-toline voltage is given by Vu,,l = (&/2) ME, sin ( w s t +~/6) -Ed (d) Fig. 4. Illustrating reduction of commutating number for single-phase PWM inverter. 0 (9) where M = E.y/Ebis the modulation degree. The maximum value of the fundamental component is 0.87Ed at M = 1 [7]. REDUCTIONOF COMMUTATION NUMBER If the carrier frequency is high, the pulse current loss P, shown in Fig. 2 is decreased because the sidebands are distributed in the high-frequency region. To decrease the switching loss P,, it is necessary to reduce the commutation number of the inverter. To make a sinusoidal line-to-line voltage with a PWM inverter, each phase voltage does not need to keep a sinusoidal waveform. That is, the modulating signal may add the same voltage to the polyphase sine wave. The coefficient A, of (8) can be applied to reduce the commutation number and still produce a sinusoidal line-to-line voltage. Coefficient A, for single-phase inverter substitutes 2 for P, in (8) and obtains A, = 1 - (-l),. ( 10) Equation (10) becomes zero when n is an even number. In other words, even-number harmonic components may be added to a sine wave as the modulating signal for a single-phase inverter. This principle is shown in Fig. 4. Although each inverter arm stops its switching action during a half-period as seen in Fig. 4, the output waveform of the inverter becomes a sinusoidal PWM wave. (e) Fig. 5 . Illustrating new strategy for three-phase sinuwidal PWM inverter. Coefficient A, for a three-phase inverter is given as A, = [ { 1 - (-1)") COS ( n ~ / 6 -) j { 1 sin (n.rr/6)]exp [ j ( n ~ / 6 ) ] . + (-I),) (11) This equation is obtained by substituting 3 for P,, in (8). Equation (1 1) becomes zero at n = 3 N , where N is an integer. Therefore, the modulating signal for the three- Authorized licensed use limited to: Universita degli Studi di Roma La Sapienza. Downloaded on January 26,2022 at 19:04:28 UTC from IEEE Xplore. Restrictions apply. 33 1 TANIGUCHI er a l . PWM TECHNIQUE FOR POWER MOSFET I N V E R T k R phase PWM inverter can add 3Nth harmonic components to the three-phase sine wave. The new three-phase modulating signals ( e , , e,, e , ) are shown in Fig. 5. The lineto-line voltage of the inverter becomes a sinusoidal PWM waveform. As seen in Fig. 5, each PWM voltage El,,, E,,,, and Eh,, has an interval where it is zero. That is, each inverter arm is switched off for one-third of the period. This fact implies that the heat generated in the switching devices is reduced. SPECTRUM ANALYSIS When one cycle of the modulating signal e , shown in Fig. 5(a) is divided into the following three intervals, the sampling phase angles in each interval are given by the following: eJh"lb where U = mMx. These values give the amplitude of the frequency components included in the PWM voltages ( El,,, El,,, E,,(,) in each inverter arm. Multiplying these values by coefficient A,, of (1 l ) , substituting them into (7), and expanding VI,,,(w,,t, w, t ) into a real-valued Fourier series gives the PWM line-to-line voltage as m I/l,,.(Whr, w s t ) / E c , = M sin w , t + If1 = +m - I c I1 = iI A,,,,, . sin (mwhr + n w , t ) (12) A,,,, = 2 ( - 1 ) f " [ {1 - ( - I ) ~ ' } / ~ ~ ] J , , ( u ) - x ( M s i n y - 1) . {1 + 1) x(Msiny = k - nl where 1) interval [0, 2 x / 3 ] cyaI = . sin (kx/6) k - + cos ( n / 3 ) a ) - ( -1)f'+ff1(4/x2m) 2) interval [2x/3, 4x/3] aU2= - x { ~ s i n( y x/3) - - 1) sin ( y - x / 3 ) + 1 ) (Yb2 = 3 ) interval [4x/3, 2 x 1 (Yu3 = (Yb3 = T. Then the Fourier coefficient K,,, is derived as 1 K",, = [ 2 (2x1 so (2/3)T J ahl a<,I e(x, Y > dX dY where Carrying out the integration of K,,,, we obtain the values of Fourier coefficient as follows: K, = (3/2x) ME, Kol = - j ( M E , / 2 h ) e pJ"/b KO,, = [ M E , / { 2 x ( 1 - n 2 ) ) ]( 1 + e-J2na/3+ e-J4na/3> +W k The line-to-line voltages Vt,,,,and V,,.,,are obtained when the phase angle of w,t in (12) is delayed by 2 x / 3 and 4x/3, respectively. Equation (12) indicates that the PWM line-to-line voltage is composed of fundamental component w, and the unwanted frequency components mwb 5 nu., and that harmonic components of the modulating signal are not included. The unwanted frequency components distribute around the integer multiple of the carrier frequency. They are sidebands of the carrier frequency. The sidebands are concentrated in the high-frequency region apart from the fundamental component when wh >> U,. That is, in the proposed method, adding the 3Nth harmonics to the sine wave modulating signal yields 100percent utilization of the dc supply voltage and brings a one-third reduction of the commutation number. RESULTS EXPERIMENTAL A block diagram for PWM control signal generation using a microprocessor is shown in Fig. 6. Data for the modulation are stored in a read-only memory (ROM) table, and a modulating signal having arbitrary amplitudes is rewritten into a random access memory (RAM) table in accordance with an amplitude control signal V I , .The frequency, according to signal V f , is obtained by controlling an interrupt signal to the CPU. The modulating signals ( e , , e , , e ; ) become the balanced three-phase voltages because the data of the RAM are converted from digital to analog. Comparators derive the PWM pulse by comparing the modulating signal with the triangular carrier signal. Authorized licensed use limited to: Universita degli Studi di Roma La Sapienza. Downloaded on January 26,2022 at 19:04:28 UTC from IEEE Xplore. Restrictions apply. IEEE TRANSACTIONS ON POWER ELECTRONICS. VOL. 3, NO. 3 , JULY 19x8 332 D IG I T U . Ly$ ANALOG CONVERTER MICROCOMPIITFR ANALOG COMPARATOR I CPU I Fig. 6 . Block circuit diagram for three-phase P W M pulse signal generator Modulation degree M 0 0 -C a l c u l a t e d Measured -10 - m m 6b I I 2k F r e q u e n c y [Hzl 4k (a) 80 bJs I I Fig. 7 . Amplitudes of major line-to-line voltage components as function of modulation degree M. Fig. 7 shows amplitude variations of the w , ~and the Wb k nu, components for modulation degree M . Theoretical curves were calculated from (12). The marked points indicate the measured values. These values were obtained for the case of direct supply voltage Ed = 100 V , output frequency f, = u,/2a = 60 Hz, and carrier frequency fb = u b / 2 a = 2 kHz. An example of the output voltage frequency spectrum at M = 0.8 is shown in Fig. 8(a). Fig. 8(b) shows the frequency spectrum at M = 0.8 for the conventional PWM method (see Fig. 3). In Fig. 8 the spectra have the same commutation number in the inverter. Thus the carrier frequency of the conventional method is 1.33 kHz. The carrier frequency of Fig. 8(a) is 2 kHz in spite of the intervals when the component signals are zero. The sidebands appear 1.5 times higher than the Frequency [Hz] (b) Fig. 8. Frequency spectra of three-phase P W M inverters. (a) Proposed method. (b) Conventional method. frequency region of the conventional carrier frequency. Although the width of the sidebands is increased, the fundamental component is not influenced very much because these sidebands exist in the high-frequency region away from the fundamental frequency. The amplitude of the fundamental component is increased by about 15 percent compared to that of a conventional one as seen from Fig. 8. Authorized licensed use limited to: Universita degli Studi di Roma La Sapienza. Downloaded on January 26,2022 at 19:04:28 UTC from IEEE Xplore. Restrictions apply. TANIGUCHI er U/.: 333 PWM T E C H N I Q U E FOR POWER MOSFET INVERTER 60 20k Frequency [ H z ] 40k Fig. 10. Frequency spectrum for M O S F E T inverter PH 1...PH4;PHOTO-COUPLER FET1,FETZ;POWERMOSFET(BU7.211) LG=imH Cf=20pF ~,=,01;~,~,=502 Fig. 9 . Driving circuit for M O S F E T inverter. MOSFET PWM INVERTER An inverter taking into account the noise problem requires a carrier frequency of over 20 kHz. As a high-speed device, the recent progress of the power MOSFET is remarkable. The proposed method has advantages for PWM inverters using power MOSFETs. In a low-noise inverter using the power MOSFETs, the spread of the sidebands has no effect on the fundamental component because the carrier-to-output fundamental frequency ratio becomes very high. High carrier frequency increases the switching loss. Even if switching loss is small compared with the total loss in the inverter system, the heat generated inside the devices must be dissipated. The proposed method has an interval when the switching operation stops during onethird of each period. Thus the size of the inverter system is minimized because of the resulting reduction in the heat dissipating equipment. Fig. 9 shows a driving circuit for a MOSFET inverter and illustrates one arm of a three-phase inverter. In the operation of the inverter the upper and lower MOSFETs must not create a short circuit and also the period in which a pair of devices are off simultaneously has to be as short as possible. The circuit shown in Fig. 9 prevents the short circuit that would be caused by turning on a pair of MOSFETs at the same time. The upper and lower MOSFETs turn on alternately after the delay time of a photocoupler. This delay time is very short compared with the period of the 20-kHz carrier frequency. Fig. 10 shows an example of the frequency spectrum of a MOSFET inverter. Experimental values in the subsequent figures are obtained for the case of Ed = 100 V, f, = 60 H z , = ~ 20 kHz, and M = 0.8. The sidebands are concentrated in the ranges of integer multiples of the carrier frequency as seen in Fig. 10. Therefore, the fundamental wave in this MOSFET inverter can easily be separated from the sidebands by using a simple low-pass (b) Fig. 11. Filter output waveforms of three-phase PWM inverter. ( a ) Waveforms of inverter arm and line-to-line voltages. (h) Filter output of threephase PWM inverter. filter. Fig. 1 l(a) gives the phase voltages and the line-toline voltage waveforms of the filter outputs. The filter was made with a series inductance of 7 mH and a parallel capacitance of 20 pF. The oscillograms of Fig. 1 l(b) show three-phase output voltage waveforms appearing across a wye-resistance of 10 Q . In this case, the noise of the carrier frequency is not heard. CONCLUSION A new sinusoidal PWM inverter suitable for use with power MOSFETs has been described, and the output waveform of the proposed PWM inverter has been investigated both theoretically and experimentally. The equivalent circuit of this three-phase PWM inverter is shown. To make the line-to-line voltage sinusoidal, each phase voltage of the PWM inverter does not need to be a sinusoidal waveform. The modulating signal for a three-phase PWM inverter can add 3Nth harmonics to the conven- Authorized licensed use limited to: Universita degli Studi di Roma La Sapienza. Downloaded on January 26,2022 at 19:04:28 UTC from IEEE Xplore. Restrictions apply. tional three-phase sine waLe By using a new modulating signal, the line-to-line voltages of the inverter become sinusoidal PWM waveforms. the amplitude of the fundamental component is about 15 percent more than that of a conventional sine wave inverter, and the coinmutation number of the inverter becomes two-thirds that of a conventional one. These facts imply that the direct supply voltage is utilized effectively and that the heating of the devices is reduced. REFER E N c M D . A . Grant. J . A . Houldsuorth. and K . N . Lower. " A new highqualit) PWM ac drive." / E E E /run\. /rid. A p p / . . \ o l . 1.4-19. pp. 21 1-216. M a r . / A p r . 1983. K . Taniguchi. H . Irie. and T . I s h u a h i . "Pulsew idth-modulated power amplifier consisting of thyristor-bridge inverter." 7-rari\ /!I\/ E l c j c , . Cifi. Jupciri, bol. 93-B. n o . 9. pp. 385-390. Sept. 1973. Also in Elrc.. Gig. J c ~ p r i .scripta. \ o l . 93. no. 5 . pp. 15-SO. Sept. 'Oct. 1973. M . 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" A novel P W M technique for three-phase voltage source inverter." /PEC ToL>o Corif: K c t . . . 1983. pp. 381395. T . H . Chin. M . Nakano. and Y . F u h a . "New PWM technique u \ i n g a triangular carrier w a \ e o f saturable amplitude," / E E E Truri.\. / r i d . A p p l . . vol. IA-20. no. 3. pp. 643-6.50. M a y / J u n e 1981. W . McMurray. "Modulation o l the chopping frcqucnc) in dc choppers and PWM inberters having current-hysteresis controller\." I t Trfiric. /rid. A p p l . . vol. 1A-20. no 4. pp. 763-768. J u l y i A u g l Y X 4 . hat\unori lariiguchi ( M 75) w i i \ boin i n h'tg'i \dhi J,ip,in o n April 7 1 1943 He r e i e i \ c d t h i B S degree in clcitriiitl engineering trtiiii O \ , i h , i In\titute 0 1 Technoloz\ O d d Jan'iii i n lYh6 .incl the M S .ind Ph I) degree\ I i o i i i the L n i \ e t \ i t \ of O \ d h , i Prctecturc Os,ih,i Jap'tn i n I Y 7 0 ,ind 1971 re\peiti\el\ S i n i c 1966 he h,i\ been u i t h the Dep.iitnient of Eleitriidl Engincciing C h C i h c i I n \ t i t u t e i)l Teihnolog! where he I\ itirreiitl\ P i o l e \ ~ i ) t H e I\ eng'igcd in rc\cdrih o i i the PM U in\erter .tnd its appliidtion t o motor control .. Dr Taniguchi i \ a member of the Institute o f Electrical Engineer\ oi Japan. the Societ) of In\truiiientation and Control Engineer\. and the Japan Society f o r P o u c r Electronic\. -- Since l Y 5 Y . he h a \ been \ k i t h the 1)epartiiicnt of Electrical Engineering. O \ a h n In\tirute of Technolog). where he i \ currcntl! a n -\\sociate Profe\sor. At prc\ent he i \ engaged i n research o n linear motor\ and rohoric\ M r . Ogino i \ a member of the In\titute o f Electrical Engineers o f Japan. the Robotic\ Societ) of J a p a n . the Societ) of In\trunientntion and Control Engineers. a n d the Japan Society for P o u e r Electronics. Authorized licensed use limited to: Universita degli Studi di Roma La Sapienza. Downloaded on January 26,2022 at 19:04:28 UTC from IEEE Xplore. Restrictions apply.