Installation and operating instructions Split air/water heat pump BWL-1 S(B)-07/10/14 Integrated system log book From: HCM-3 FW 1.30 AM FW 1.40 Wolf GmbH • Postfach 1380 • D-84048 Mainburg • Tel. (+49) 8751/74-0 • Fax (+49) 8751/741600 • Internet: www.wolf-heiztechnik.de Document no.: 3064298_201507 Subject to technical modifications GB Table of contents Contents.............................................................................................Page Information, layout and equipment 1. Safety information / standards and regulations..........................................................5 2. General information....................................................................................................6 3. Information on the heat pump.................................................................................7-8 4. Standard delivery.......................................................................................................9 5. Layout.................................................................................................................. 10-11 6. Equipment features..................................................................................................12 7. Dimensions BWL-1S(B) .....................................................................................13-15 Siting 8. Siting information / minimum room volume ........................................................16-17 9. Siting the outdoor module........................................................................................18 10. Siting the indoor module.........................................................................................19 11. Gravel bed and foundation diagram for the outdoor module..................................20 12. Anchoring the outdoor module and providing vibration isolation............................21 13. Wall mounting the outdoor module.........................................................................22 Installing the heat pump 14. Positioning the wall duct.........................................................................................23 15. Routing the refrigerant lines ..................................................................................24 16. Connecting the refrigerant lines to the outdoor module ........................................25 17. Connecting the refrigerant lines of the indoor module ...........................................26 18. Filling the refrigerant lines.................................................................................27-28 19. Testing the refrigerant lines for leaks......................................................................29 20. Connecting the heating/cooling circuit and the DHW circuit..............................30-32 21. Split heating centre with CEW-2-200.....................................................................33 Control system and power supply 22. Power supply / General information.......................................................................34 23. Connection diagram...............................................................................................35 24. Power supply to the outdoor module......................................................................36 25. Power supply to the indoor module...................................................................37-45 25.1 Electric heater connection.............................................................................38 25.2 PSU / PV / Smart grid / BUS cable connection........................................38-39 25.3 HCM-3 control PCB connection....................................................................40 25.4 Wiring diagram for HCM-3 / AWO............................................................44-45 2 3064298_201507 Table of contents Contents.............................................................................................Page Control system modules 26. Display module / programming unit installation......................................................46 27. Programming unit BM-2.........................................................................................47 28. AM display module.................................................................................................48 Operating the AM display module 29. Operating the AM display module..........................................................................49 29.1 Programming the quick start keys.................................................................49 Adjusting the set heating temperature........................................................49 Adjusting the set DHW temperature.............................................................49 29.2 Boiler / status / messages.............................................................................50 29.2.1 Heat pump operating mode...................................................................51 29.2.2 Heat pump status..................................................................................51 29.3 System data displays (menu structure).......................................................52 29.4 Default settings / Setting options (menu structure).....................................53 29.4.1 Language..............................................................................................53 29.4.2 Key lock.................................................................................................54 29.4.3 DHW operating mode (ECO/Comfort)...................................................54 29.4.4 DHW quick heat-up...............................................................................55 29.4.5 Energy saving mode (no function)........................................................55 29.4.6 Active cooling........................................................................................55 29.5 Heating contractor (menu structure)...........................................................56 Contractor level 30. Contractor level password......................................................................................57 31. Contractor level.................................................................................................58-78 Overview of contractor level..................................................................................58 31.1 Relay test......................................................................................................58 31.2 System..........................................................................................................58 31.3 Parameters....................................................................................................59 31.3.1 Overview of contractor parameters..................................................60-61 31.3.2 Description of contractor parameters...............................................62-64 31.3.3 Overview of system configurations.......................................................65 System configurations ...........................................................................66-77 31.4 Parameter reset............................................................................................78 31.5 Special..........................................................................................................78 31.6 IDU service (indoor unit)...............................................................................78 31.7 ODU service (outdoor unit)...........................................................................79 31.8 Fault history...................................................................................................79 31.9 Deleting the fault history................................................................................80 31.10 Acknowledging faults...................................................................................80 3064298_201507 3 Table of contents Specification 32. Sound level.............................................................................................................81 33. Configuring the dual mode point............................................................................82 34. - 48. Heating output, el. power consumption, COP...........................................83-97 49. Heating circuit residual head..................................................................................98 50. Specification....................................................................................................99-100 51. Sensor resistances...............................................................................................101 Commissioning 52. Commissioning.....................................................................................................102 System log book 53. System log book............................................................................................103-107 53.1 Responsibilities of the operator...................................................................103 53.1.1 Annual leak test..............................................................................103 53.1.2 Compulsory documentation...........................................................104 53.1.3 Dismantling the heat pump and disposing of the refrigerant.......... 104 53.2 System data.........................................................................................105-107 Information 54. Maintenance / cleaning.................................................................................108-109 55. Troubleshooting............................................................................................. 110-112 56. Abbreviations / key............................................................................................... 113 57. Product fiche according to Regulation (EU) no. 811/2013............................ 114-117 58. Technical parameters according to EU regulation no. 813/2013.......................... 118 DECLARATION OF CONFORMITY............................................................................. 119 4 3064298_201507 1. Safety information, standards and regulations Safety instructions The following symbols are used in this description to highlight important information concerning personal and operational safety: Denotes instructions with which you must strictly comply to prevent risk or injury to individuals, faults or damage to the appliance. Danger due to live electrical components. Caution: Turn off the ON/OFF switch before removing the casing. Never touch electrical components or contacts when the ON/OFF switch is in the ON position. This carries a risk of electrocution that could result in injury or death. The terminals are live even when the ON/OFF switch is in the OFF position. Please note Indicates technical instructions that must be observed to prevent malfunction or appliance damage. This appliance is not designed to be operated by persons (including children) with restricted physical, sensory or mental capacities or who lack the necessary experience and/or knowledge, unless they are supervised by a person responsible for their safety or have received instructions on how to use the appliance from this person. Standards / Regulations The appliance and control accessories comply with the following regulations: EC Directives 2006/42/EG Machinery Directive 2006/95/EC Low Voltage Directive 2004/108/EC EMC Directive DIN EN standards DIN EN 349 DIN EN 378 DIN EN 12100 DIN EN 14511 DIN EN 60335-1 DIN EN 60335-2-40 DIN EN 60529 DIN EN 60730-1 DIN EN 55014-1 DIN EN 55014-2 National standards / directives DE: DIN 8901 BGR 500 Part 2 VDI 2035 Part 1-3 Drinking water ordinance CH: NEV (SR 743.26) Certificate of competence The handling of refrigerant and work on the refrigerant circuit must be carried out by a refrigeration engineer or other suitably qualified person, such as a heating contractor with a certificate of competence (to para 5, section 3 of the ChemKlimaschutzV [or local regulations] in conjunction with (EC) Regulation No. 303/2008 Category I). Applicable standards and regulations and recognised engineering standards must be observed. 3064298_201507 5 2. General information The following regulations and directives must be observed when carrying out installation, commissioning, maintenance and repair work: The heat pump system must be sited, installed, set up and commissioned by a qualified contractor, in compliance with the applicable statutory regulations, ordinances and directives and the installation instructions. The tilting angle of the heat pump during transport must be no greater than 45°. Under no circumstances must the components and pipework of the refrigerant circuit, the heating circuit or the heat source side be used to transport the appliance. The heat pump must only be operated with outdoor air as the heat source. The airconducting sides must not be constricted or obstructed. For safety reasons, the power supply to the heat pump and the control system must not be interrupted, even outside the heating period. Reason: No monitoring of HC pressure, no frost protection, no anti-seizing pump protection. The appliance may only be opened by a qualified contractor. Before opening the appliance, all electrical circuits must be isolated from the power supply. Take precautions to prevent the fan from starting up unintentionally. The system must be isolated from the power supply across all poles and safeguarded against reconnection. Work on the refrigerant circuit must only be carried out by a qualified contractor. Do not use Teflon sealant in the heating circuit, as this may result in leaks. Never treat appliance surfaces with scouring agents or cleaning agents containing acid or chlorine. When siting the heat pump, position and install it securely, to prevent it slipping or sliding during operation. The outdoor unit may only be installed outdoors. Only replace faulty components with original Wolf spare parts. Observe the specified electrical fuse ratings (see Specification). Any damage or loss resulting from technical modifications to Wolf control systems is excluded from our warranty. Risk of water damage and faulty operation through freezing. The heat pump is automatically protected from frost when it is switched on. For installation in Austria: Observe the ÖVE regulations and requirements and those of your local power supply utility. Please note Please note 6 The local power supply utility must be notified when a heat pump is installed. The installation and operating instructions are valid as of software version 1.30 for printed circuit board HCM-3 and as of software version 1.40 for the AM display module. 3064298_201507 3. Information on the heat pump Application area The split air/water heat pump for heating water temperatures up to 55 °C and air temperatures down to -15 °C or -20 °C is designed exclusively for the heating of heating water and domestic hot water. The heat pump can be used in new or existing heating systems, taking into consideration the application limits (see "Specification"). Operating principle of a heat pump The heat pump converts the low-temperature heat contained in the outdoor air into high-temperature heat. To achieve this, air is drawn in by the fan and routed over the evaporator (1). The evaporator contains liquid heat transfer medium. This boils and evaporates at low temperatures and low pressures. The required evaporation heat is extracted from the air, which cools down in the process. The air is then released back into the atmosphere. The evaporated heat transfer medium is drawn in by compressor (2) and compressed to a higher pressure. The compressed, gaseous heat transfer medium is pushed into the condenser (3), where it condenses at high pressure and high temperature. The condensation heat is transferred to the heating water, causing the water temperature to rise. The energy transferred to the heating water corresponds to the energy that was previously extracted from the outdoor air, plus the small amount of electrical energy required for compression. The pressure in the condenser and upstream of the expansion valve (4) is high. Via the expansion valve, a temperature-sensitive pressure reduction occurs, causing the pressure and temperature to drop. The cycle then starts again. 3. Cylinder 4. 2. Indoor module Outdoor module 1. 1. Evaporator Air 2. Compressor 3. Condenser 4. Expansion valve Frost protection Please note Energy-efficient use of the heat pump heating system Please note 3064298_201507 The heat pump is automatically protected against frost when it is switched on. The use of anti-freeze is not permissible. Risk of water damage and faulty operation through freezing. By choosing a heat pump heating system, you are helping to protect the environment through low emissions and efficient use of primary energy. To ensure that your new heating system operates at maximum efficiency, please bear in mind the following points: The heat pump heating system must be carefully sized and installed. Avoid unnecessarily high flow temperatures. The lower the flow temperature on the heating water side, the more efficiently the heat pump operates. Ensure that the controller is adjusted correctly. Intermittent ventilation is preferable. Compared to airing with the windows permanently tilted open, this method of ventilation reduces energy consumption and saves you money. 7 3. Information on the heat pump Other equipment features The appliance is equipped with sensors that monitor the heating circuit and the refrigerant circuit. DHW cylinders Wolf heat pumps require special DHW cylinders for heating the domestic hot water; these are available from the Wolf range of accessories. The indirect coil surface area in the DHW cylinders must be at least 0.25 m² per kW of heating output. Please note Water treatment Please note VDI 2035 Part 1 lists recommendations for the prevention of scaling in heating systems. Part 2 deals with corrosion on the water side. When screed drying using the heater rod, particular care should be taken to ensure that the permissible total hardness is complied with, otherwise there is a risk of scaling and heater rod failure. The permissible water hardness is 16.8°dH for system volumes of up to 250 litres during operation with the electric heating rod. Permissible hardness in °dH We also recommend a heating water pH value of between 6.5 and 9.0 for mixed installations comprising various materials. In the case of high-volume systems or those where large top-up water volumes (e.g. due to water losses) are required, the following values should be observed. 250 l No water treatment necessary Water treatment necessary Operation wi thout imme rsion heater Operation wit h immersion heater System volume in l If the limit curve is exceeded, an appropriate portion of the system water must be treated. Example: Total hardness of the domestic hot water: 16 °dH System volume: 500 l i.e. at least 250 l must be treated. Water hardness The adjustable cylinder water temperature can exceed 60 °C. Short-term operation at temperatures above 60 °C must be monitored in order to prevent scalding. For permanent operation, appropriate precautions should be taken to prevent draw-off temperatures above 60 °C, e.g. thermostatic valve. To protect against scaling, the DHW temperature must be set to max. 50 °C when the total water hardness is 15 °dH (2.5 mol/m³) or above. If the total hardness is 16.8 °dH or above, we recommend using a water treatment facility in the cold water supply line when heating DHW, in order to prolong the maintenance interval. Even if water hardness is less than 16.8 °dH, an increased risk of scaling may occur in some areas, necessitating suitable softening measures. Failure to take such measures will result in premature scaling of the appliance and reduced DHW convenience. The contractor should always check the local conditions. Corrosion protection Do not use (for cleaning, polishing, etc.) or store sprays, solvents, chlorinated cleaning agents, paints, lacquers, adhesives, salts, etc. on or in the vicinity of the heat pump. Under unfavourable conditions, these materials may cause corrosion in the heat pump and other heating system components. Only clean the casing with a damp cloth and a mild chlorine-free detergent. To finish, dry off immediately. 8 3064298_201507 4. Standard delivery Standard delivery ff Outdoor module, fully encased in box ff Indoor module, fully encased in box containing the following: −− Installation and operating instructions including system log book and maintenance instructions −− Commissioning report with checklist −− Suspension bracket and assembly set for indoor module −− 3x pluggable pipework for appliance connection, Ø 28, with O-rings and clips −− Vent hose for commissioning −− Type plate supplement for the outdoor module −− Union nuts for refrigerant circuit, 2x10 / 2x16 Outdoor module Required accessories 3064298_201507 Indoor module AM display module required, BM-2 programming unit can be used as a remote control. Dew point monitor for cooling mode only. 9 5. Layout Layout BWL-1S(B) indoor module Vent Control electronics and power supply connection AWO boiler water temperature sensor for outdoor module controller (AWO T_boiler) Condenser Electric booster heater (accessory for BWL-1SB) Heating circuit pressure sensor Refrigerant pressure sensor High-efficiency heating circuit pump Schrader valve Refrigerant temperature (T_condenser) Return temperature sensor Pressure gauge Heating circuit flow sensor (HC) Safety valve Boiler water temperature sensor Refrigerant line connection 3-way diverter valve, heating / DHW Optional use of AM display module 10 3064298_201507 5. Layout Layout BWL-1S(B)-10/14 outdoor module Evaporator Fan 4-way valve Electronic expansion valve Liquid separator Inverter compressor Layout BWL-1S(B)-07 outdoor module Evaporator Fan 4-way valve Electronic expansion valve Liquid separator Inverter compressor 3064298_201507 11 6. Equipment features BWL-1S(B) Indoor module • • • • • • • • • • • • • • Demand-controlled electric booster heater o for 2 / 4 / 6 kW depending on connection – Type BWL-1S o For covering peak loads o Adjustable for emergency mode or for screed drying o Screed drying also possible without outdoor module Control electronics with integrated wiring chamber Slot for BM-2 programming unit or AM display module External control via 0-10V possible Slot for LAN / WLAN interface ISM7i Thermally insulated condenser made from stainless steel plates Variable speed high-efficiency pump for the heating circuit 3-way diverter valve for heating/DHW heating, pressure gauge, safety valve installed Pressure and flow sensors, plus flow/return temperature sensors Refrigerant lines with insulation, Schrader valve and temperature sensor, heating circuit connections 28 x 1 Sound and heat insulated, sealed against formation of condensate Components secured in EPP, plug-in system for fast assembly "Smart Grid Ready" for integration into smart grids, plus EHPA quality seal Heating/DHW temperatures can be increased externally, e.g. by smart grid or PV system Outdoor module • • • • • • • • • 12 Version with one EC axial fan for BWL-1S(B)-07 Version with 2 EC axial fans for BWL-1S(B)-10 and BWL-1S(B)-14 o Variable speed control, energy saving, powerful Evaporator with protective coating for long service life Sound-insulated compressor Inverter compressor for modulating electronic output control 4-way diverter valve for heating and cooling modes combined with energy-efficient electronic expansion valve Flared connections for refrigerant lines Refrigerant charge (R410A) for single line lengths up to 12 m (max. 25 m possible) Flexible siting using floor or wall mounting supports 3064298_201507 3064298_201507 170 143 75 Flow, DHW 28x1 170 Hose, safety valve DN 25 Flow, heating 28x1 97 Hot gas line 7/8" UNF 50 Liquid line 5/8" UNF Return, heating / DHW 28x1 167 17 132 695 790 7. Dimensions BWL-1S(B) Indoor module 440 373 344 93 118 50 157 214 258 28 100 Electrical connection 13 7. Dimensions BWL-1S(B) BWL-1S(B)-07 outdoor module 1040 865 340 378 48 253 14 527 260 3064298_201507 7. Dimensions BWL-1S(B) BWL-1S(B)-10 and BWL-1S(B)-14 outdoor module 340 1255 900 357 50 97 3064298_201507 705 97 15 8. Siting the BWL-1S(B) Split air/water heat pump for outdoor installation Installation information: When selecting the installation site, observe the following points: - The heat pump must be accessible on all sides. The air intake should preferably be on a wall. - The air discharge side must be free from obstruction. Since the air being discharged is around 8 K below than the ambient temperature, premature ice formation should be expected. Therefore do not discharge the air directly onto walls, patios or footpaths. There should be at least 3 m clearance between the heat pump discharge and walls, patios, footpaths, etc. - To prevent air short circuits and sound reflection, avoid installing in recesses or between two walls. - Installation in a depression is not permitted as the cold air will sink and no air exchange will take place. - To avoid causing disturbance, bear in mind the sound levels and distance from neighbouring properties when selecting a site. - Bear in mind the prevailing wind direction / prevent air short circuits - The condensate should drain away into the gravel bed. - Protect air intake/discharge from leaves and snow. - Provide thermal insulation for underground pipes. Do not site the air source heat pump for outdoor installation in an environment that is polluted with corrosive gases, such as acids, or alkaline gases. Do not install in a location directly exposed to onshore winds, as this will result in a risk of corrosion from the saline air, particularly on the evaporator fins. In locations with strong winds it may be necessary to construct wind protection to divert the onshore wind. Strong winds may interfere with evaporator ventilation. In areas with high snowfall or in very cold places, protective measures must be taken to ensure that the heat pump operates correctly. Incorporate the outdoor unit into the lightning protection system. Do not install the heat pump with the discharge side facing the prevailing wind direction. When siting the heat pump in occupied / communal areas, as opposed to a separate plant room, the minimum room volume in relation to the refrigerant charge weight must be complied with. In accordance with EN 378-1, the following limit applies to R410A refrigerant: 0.44 kg/m³ refrigerant per cubic metre room volume. For refrigerant lines less than 12 m, the refrigerant charge weight provided is sufficient. For refrigerant lines between 12 m and a maximum of 25 m long, an additional 0.06 kg/m of R 410A needs to be added; consequently, a larger room volume is required for the indoor module (see table). Minimum room volume Type 16 Refrigerant line < 12 m Refrigerant line 12 m - 25 m Charge weight Room volume Charge weight up to Room volume BWL-1S(B)-07 2.15 kg > 4.9 m³ 2.93 kg > 6.7 m³ BWL-1S(B)-10 2.95 kg > 6.7 m³ 3.73 kg > 8.5 m³ BWL-1S(B)-14 2.95 kg > 6.7 m³ 3.73 kg > 8.5 m³ 3064298_201507 8. Siting the BWL-1S(B) Transport to the installation site To prevent damage during transport, the heat pump must remain packaged and on its wooden pallet while being transported to the final installation site by pallet truck. Only transport the heat pump by pallet truck while packaged. Caution, risk of tipping. To prevent damage to the appliance, the heat pump's outdoor module must not be tilted more than 45° during transport. The components, in particular the plastic casings and the pipework for the refrigerant circuit and heating side, must not be used to transport the appliance. Only use the grab handles provided when transporting the heat pump. Bear in mind the weight of the heat pump. Please note 3064298_201507 Observe the "Instructions" on the packaging. 17 9. Siting the outdoor module ≥ 300 ≥ 300 ≥ 600 ≥ 600 Minimum clearances for the outdoor module ≥ 220 Air intake ≥ 100 ≥ 300 a Fig.: Front view of outdoor module BWL-1S(B)-07 Air discharge Fig.: Plan view of outdoor module BWL-1S(B)-10/14 Air intake ≥ 100 ≥ 300 a ≥ 300 Fig.: Front view of outdoor module BWL-1S(B)-10/14 Air discharge Fig.: Plan view of outdoor module BWL-1S(B)-07 Air discharge a ≥ 1000 to obstacles obstructing the air discharge a ≥ 3000 to footpaths and patios due to the formation of ice, even when outside temperatures are above 0 °C Clearance between outdoor module and ground In areas with heavy snowfall, the minimum installation height must be increased or a canopy must be constructed over the outdoor module. 18 3064298_201507 10. Siting the indoor module ≥ 150 Minimum clearances for the indoor module ≥ 40 ≥ 1000 ≥ 800 ≥ 40 Fig.: Plan view of indoor module Fig.: Front view of indoor module Securing the appliance with the suspension bracket When installing the appliance, ensure that the fixings have sufficient load-bearing capacity. In addition, take into account the condition of the wall, otherwise refrigerant and water could escape, resulting in a risk of flooding. 1. Mark the Ø12 holes to be drilled for the suspension bracket, taking into account the minimum clearances. 2. Insert the rawl plugs and fit the suspension bracket using the bolts supplied. 3. Hang the indoor module into the suspension bracket using the mounting stay. ≥ 245 Ceiling Mounting stay 344 Fig.: Suspension bracket 3064298_201507 Fig.: Rear view of indoor module 19 11. Gravel bed and foundation diagram for the outdoor module Base for floorstanding installation Y D E BWL-1S-07 (527) BWL-1S-10/14 (705) F 160 > 200 C > 1000 C > 200 > 650 A G B 60 X Y BWL-1S(B)-07 220 mm 75 mm BWL-1S(B)-10/14 300 mm 155 mm A Gravel bed as condensate soakaway B Frost-protection base for foundation (compressed gravel, e.g. 0 – 32/56 mm), layer thickness in accordance with local conditions and applicable building regulations C Foundation strip D KG pipe DN 100 with 2 pipe bends 45° (instead of 1x 90°), for refrigerant lines and electrical cables to the indoor module, pipe requires sealing on-site (only required if routing the lines below ground level) E Ground F Footpath or similar G External wall (final dimensions) 20 3064298_201507 12. Anchoring the outdoor module and providing vibration isolation Tighten the nuts of the rubber mounts until approx. 8 mm of rubber becomes visible 8 mm Cast, level plinth of concrete with gravel base providing sufficient frost protection, cut-out for cable/line entry, see foundation diagram Please note 3064298_201507 Secure in accordance with structural characteristics, taking into account the appliance weight. 21 13. Wall mounting the outdoor module 8 mm Tighten the nuts of the rubber mounts until approx. 8 mm of rubber becomes visible Please note 22 Secure in accordance with structural characteristics, taking into account the appliance weight. 3064298_201507 14. Positioning the wall duct Wall duct above ground level Observe minimum distance from building wall Insulated wall duct Please note: The wall mounting support can only be used on walls with a high mass per unit area (> 250 kg/m²). Lightweight walls or stud walls are not permitted. X BWL-1S(B)-07 220 mm BWL-1S(B)-10/14 300 mm Pipe clamp with EPDM insert Wall duct below ground Observe minimum distance from building wall 220 mm BWL-1S(B)-10/14 300 mm Watertight, insulated wall duct BWL-1S(B)-07 Sealing required X 3064298_201507 23 15. Routing the refrigerant lines The outdoor module is pre-filled with refrigerant R410A. No additional filling is required for lines up to 12 m in length. Minimum line length Maximum line length Max. height differential Indoor to outdoor unit :3m : 25 m : 15 m Line lengths between 12 and 25 m must be topped up with an additional 60 g/m refrigerant R410A. If the height differential between the indoor and the outdoor units is > 4 m, both refrigerant lines will require oil riser elbows to prevent oil shortages in the compressor. Height differentials Outdoor module higher than indoor module Cooling mode Heating mode Suction line (gaseous) Injection line (phase mixture) Oil lift bend (on site) Liquid line (liquid) Hot gas line (gaseous) Max. 4 m Max. 4 m Indoor module higher than outdoor module Heating mode Liquid line (liquid) Hot gas line (gaseous) Max. 4 m 24 Cooling mode Oil lift bend (on site) Injection line (phase mixture) Suction line (gaseous) Max. 4 m 3064298_201507 16. Connecting the refrigerant lines to the outdoor module Connecting the refrigerant line to the outdoor module D C Shape of flare Not level Fig.: Example of a flanging tool Cracks Cracks Uneven thickness CORRECT Only use copper pipes which are approved for refrigerant R410A (for nominal diameter, see "Specification" chapter). Suction gas lines and liquid lines must have separate thermal insulation. Closed cell, diffusion-proof thermal insulation, min. thickness 6 mm Do not allow any contaminants (e.g. metal swarf or moisture) to enter the copper pipes. Remove the union nuts of the outdoor unit from connections C (liquid line) and D (hot gas line) of the refrigerant lines. Replace nuts with the union nuts supplied (indoor unit) (5/8 UNF for liquid line, 7/8 UNF for hot gas line). Flare the pipe ends Tighten the nuts Tighten nuts with the following torque: Line Euro flanged adaptor connection kit 3064298_201507 Connection to outdoor unit Torque in Nm Liquid line Ø 10 mm 5/8 UNF 37 +/- 4 Hot gas line Ø 16 mm 7/8 UNF 70 +/- 7 Alternatively, the refrigerant lines can also be connected using the Euro flanged adapter connection kit for hard-soldering on refrigerant lines (available from the Wolf range of accessories). 25 17. Connecting the refrigerant lines to the indoor module Connecting the refrigerant line to the indoor module Hot gas line Liquid line Remove the nuts from the liquid line and hot gas line connections of the refrigerant lines. Slide the supplied nuts over the copper pipes. Flare the copper pipes. The Euro flanged adaptor connection kit, available from the Wolf range of accessories, can be used as an alternative to flaring. Please note Do not allow any contaminants (e.g. metal swarf or moisture) to enter the copper pipes. Connect the copper pipes Tighten nuts with the following torque: Leak and pressure testing 26 Line Connection to indoor unit Torque in Nm Liquid line Ø 10 mm 5/8 UNF 37 +/- 4 Hot gas line Ø 16 mm 7/8 UNF 70 +/- 7 Carry out the leak and pressure test using dry nitrogen. 3064298_201507 18. Filling the refrigerant lines Please note: Certificate of competence The handling of refrigerant and work on the refrigerant circuit must be carried out by a refrigeration engineer or other suitably qualified person, such as a heating contractor with a certificate of competence (to para 5, section 3 of the ChemKlimaschutzV [or local regulations] in conjunction with (EC) Regulation No. 303/2008 Category I). Applicable standards and regulations and recognised engineering standards must be observed. Suitable personal protective equipment must be used when handling refrigerant. Refrigerant R410A used in WOLF split heat pumps is an air-displacing, non-toxic gas. Uncontrolled release of refrigerant may result in breathing difficulties and asphyxiation. Observe the corresponding regulations and guidelines for handling this refrigerant. Ensure adequate ventilation in enclosed spaces. Observe the regulations and guidelines for handling R 410A. Direct contact with refrigerant can be harmful to skin. Wear protective goggles and gloves. Please note When adding refrigerant or drawing it off from the system, the water carrying side of the plate heat exchanger in the indoor unit must be flushed with water or drained completely. Otherwise, the plate heat exchanger may be damaged. The installed refrigerant lines and all necessary connectors must have suitable thermal insulation. 3064298_201507 27 18. Filling the refrigerant lines Filling the indoor module and refrigerant lines Single refrigerant line length < 12 m The pre-filled quantity of refrigerant in the outdoor module is sufficient for a single line length of 3 to 12 m. Single refrigerant line length > 12 m Line lengths of 12 - 25 m must be topped up with an additional 60 g/m of refrigerant R410A. The additional refrigerant can be added after evacuating the refrigerant lines and before opening the shut-off valves on the outdoor module. Manometer block Indoor module Vacuum gauge with shut-off valve Vacuum pump Service valve (Schrader valve) Hot gas line Ø 16 mm Liquid gas line Ø 10 mm Outdoor module Shut-off valves On the BWL-1-10/14 the hot gas line is at the top, on the BWL-1-07 at the bottom. 28 3064298_201507 19. Testing the refrigerant lines for leaks Checking the refrigerant circuit for leaks R 410A is an air-displacing, non-toxic gas. Uncontrolled release of refrigerant may result in breathing difficulties and asphyxiation. Check the connections for refrigerant leaks: - All flared connections on the refrigerant lines between the indoor and outdoor unit. - All soldered joints and screw connections on the refrigerant lines in the indoor and outdoor unit. 3064298_201507 29 20. Connecting the heating / cooling circuit and the DHW circuit Observe the following points for the heating circuit Connection for the vent hose Return, heating / DHW 28 x 1 Flow, heating 28 x 1 Hose, safety valve DN 25 Flow, DHW 28 x 1 Vent An air vent valve must be installed at the highest point on the system. Flushing the heating system The following points must be observed for the heating side: - To prevent any existing dirt in the heating system from causing malfunctions in the heat pump, the heating system must be thoroughly cleaned and flushed before the heat pump is connected. This applies to new systems and in particular when replacing an appliance. - The flow and return on the heat pump side must be equipped with shut-off systems and 2 BDF valves so that the condenser can be flushed when required. Filling the heating system Before commissioning, the system must be filled and vented. - Open the cap on the vent in the indoor module by one revolution. - Open all heating circuits. - Slowly fill the entire heating system and boiler while cold via the BDF valve at the return, up to approx. 2 bar pressure (observe pressure gauge). - Check the entire system for water leaks. - Slowly open the expansion vessel. - Switch on the heat pump. - Vent the heating circuits completely: Use the contractor level, and under "Relay test" select the desired pump. Then switch the pump ON for 5 seconds and OFF for 5 seconds, five times in succession. - When the system pressure drops below 1.5 bar, top up the water. 30 3064298_201507 20. Connecting the heating / cooling circuit and the DHW circuit Draining the heating system - Switch off the system (see operating instructions) and allow to cool to at least 40 °C, otherwise there is a risk of scalding - Safeguard the heating system against accidental reconnection of the power supply - Open the drain valve (boiler drain & fill valve), for example on the indoor module - Open the air vent valves on the heating circuits - Drain off the heating water Overflow valve If no separating cylinder is being used, the minimum heating water flow rate can be ensured by means of an overflow valve. DHW heating Do not operate via the buffer cylinder Circulation pump An electronically regulated high-efficiency pump is integrated into the indoor module Hydraulic separating cylinder (low loss header) Used when there are several heating circuits Maximum thermostat (MaxTh) To protect surface heating systems (e.g. underfloor heating circuits) from excessively high flow temperatures, temperature limiters or maximum thermostats are required. The floating contacts of maximum thermostats and, where applicable, dew point monitors, can be connected in series and connected to the programmable input E1. When the contact opens, the heat source is switched off. The following parameters are critical for the transfer of the heat pump output to the heating system: . - The heating water flow rate (m ) in m3/h (nominal flow rate) - The temperature differential between the flow and return (∆t) - The specific heat content of the water (c) . . QWP = m x c x ∆t (kW) Pipe dimensions - The pipe dimensions must be matched to the nominal flow rate. - Ensure that the system is vented correctly. - Flush the system. Dirt trap To protect the heat pump, a dirt trap must be installed in the heating return. Installing dirt traps or carrying out any other modifications in the supply line to the safety valve is not permitted. Wolf recommends a sludge separator with magnetite separator to protect the appliance and the high-efficiency pump from dirt / sludge and magnetite. Dew point monitor (TPW) A dew point monitor (accessories) is required for surface cooling systems (e.g. underfloor heating circuit, cooling ceiling). If the cooling circuit serves several rooms with different relative humidities, several dew point monitors must be installed and connected in series. The monitors are fitted to the cooling circuit flow in the room to be cooled. Remove the insulation from this area. If required, the dew point monitor can be installed directly on the indoor unit. In this case, the switching point must be reduced slightly, e.g. 90 % rel. humidity instead of 95 % rel. humidity. 3064298_201507 31 20. Connecting the heating / cooling circuit and the DHW circuit DHW cylinders - The DHW cylinder must be equipped with an internal indirect coil suitable for the heating output of the heat pump. - The internal indirect coil should have a surface area of at least 0.25m² per kW of heating output. - The pipework must be sufficiently large (> DN 25). Buffer cylinder Since variable flow rates can arise on the heat draw-off side depending on the load, the minimum flow rate must be ensured to enable fault-free heat pump operation. This is usually achieved by installing a separating buffer cylinder or a low loss header. A buffer cylinder is essential for all systems with radiators, individual room temperature control (thermostatic valves), multiple heat generators or heating circuits. For air/water heat pumps with output-dependent control in connection with 100 % underfloor heating, there is no need to use a buffer cylinder, provided the following condition is met: 1 (or more) lines of the heating system (e.g. bathroom) is permanently and fully open (requires the written consent of the operator). For this, the minimum flow rate must be verified by means of a pressure drop calculation. If necessary, one (or more) heated heating circuits(s) can be specifically opened fully via output A1 during defrost mode. The valve opening time must be < 20 sec. Recommended buffer cylinder sizing for the BWL-1S(B) Size calculation for air/water heat pumps: Approx. 10 litres/kW heating output (for A2/W35) Air/water heat pump BWL-1S(B)-07 BWL-1S(B)-10 BWL-1S(B)-14 SPU-1-200 SPU-1-200 SPU-1-200 Buffer cylinder A buffer cylinder for optimising compressor runtime is not required, thanks to the inverter technology; therefore smaller buffer cylinders are sufficient. Recommended sizing for diaphragm expansion vessel (DEV) Approximate pipework calculation for heating water flow rates and Cu pipes without bends (observe residual head of pump). Air heat pump Expansion vessel size 25 litres 35 litres 50 litres 80 litres 100 litres 140 litres 200 litres Water content heating system 235 litres 320 litres 470 litres 750 litres 850 litres 1210 litres 1600 litres Expansion vessel pre-charge pressure 1.5 bar 1.5 bar 1.5 bar 1.5 bar 1.5 bar 1.5 bar 1.5 bar In order to ensure that the heat pump operates reliably and efficiently, it is essential that the flow rates specified in the technical data for the heating circuit can be guaranteed. The following table lists the required minimum cross-sections for the pipework on the heating circuit side. On systems with a separating cylinder or low loss header, these cross-sections must, as a minimum, be observed up to the separating cylinder (e.g. incl. the BSP/BSH) or the low loss header. Nominal water flow rate Minimum cross-section, heating circuit pipework Pressure loss per metre Flow velocity BWL-1S(B)-07 19.7 l/min Pipe Ø 35x1.5 / 28x1.5 0.75 mbar/m / 2.4 mbar/m 0.41 m/s / 0.67 m/s BWL-1S(B)-10 400V 28.8 l/min Pipe Ø 35x1.5 1.5 mbar/m 0.60 m/s BWL-1S(B)-14 400V 34.1 l/min Pipe Ø 35x1.5 2.0 mbar/m 0.71 m/s BWL-1S(B)-10 230 V 31,8 l/min Pipe Ø 35x1.5 1,7 mbar/m 0,66 m/s BWL-1S(B)-14 230 V 40,4 l/min Pipe Ø 35x1.5 2,6 mbar/m 0,84 m/s 32 3064298_201507 21. Split heating centre with CEW-2-200 Split heating centre with CEW-2-200 The CEW-2-200 can be installed in combination with the BWL-1S-07/10/14 or BWL-1SB-07/10/14 as a stacked heating centre. Split heating centre with CEW-2-200 Height of indoor module Height of CEW-2-200 Overall height Overall height with 25 l expansion vessel (DEV) (accessory - on back of indoor unit) Width Depth A mm B mm C mm D mm 790 1290 2080 2160 E mm mm 650 685 Further information can be found in the instructions for the CEW-2-200 and the CEW-2-200 connection set. Minimum clearances for split heating centre with CEW-2-200 ≥ 300 ≥ 500 ≥ 800 ≥ 2100 (2200*) Overall height with DEV * Service clearances 3064298_201507 33 22. Power supply / General information General information, electrical connection The installation may only be carried out by an approved electrical contractor. Observe VDE regulations and all local regulations of your power supply utility company. An omnipolar isolator with at least 3 mm contact separation must be integrated in the power cable upstream of the appliance. The use of a type B AC/DC-sensitive RCD is recommended, as only this type is suitable for DC residual currents. Type A RCDs are not suitable. Do not route sensor leads alongside 230 V or 400 V cables. Danger due to live electrical components. Please note: Turn off the ON/OFF switch before removing the casing. Never touch electrical components or contacts when the ON/OFF switch is in the ON position. This carries a risk of electrocution that could result in injury or death. The terminals are live even when the ON/OFF switch is in the OFF position. During servicing and installation work, isolate the entire system from the power supply at all poles, otherwise there will be a risk of electrocution. Before connecting the appliance to the power supply, ensure that all electrical covers and protective devices are fully installed. Front panel with integral ON/OFF switch 34 3064298_201507 23. Connection diagram Mains feed / connection Indoor module (IDU) * 230 V/50 Hz control 230 V/50 Hz electric heating or 400 V/50 Hz electric heating 3 * 3 * 5 AWO BUS 2 On-site connections 4 PSU, PV / Smart grid Outdoor module (ODU) Indoor module BWL-1S(B)-07 230 V/50 HZ outdoor module * * 230 V/50 Hz control Outdoor module BWL-1S(B)-07 3 3 AWO BUS 230 V/50 Hz electric heating or 400 V/50 Hz electric heating * 3 * 5 2 On-site connections 4 PSU, PV / Smart grid Indoor module BWL-1S(B)-10 400 V/50 HZ outdoor module 230 V/50 HZ outdoor module * 5 * 3 * 230 V/50 Hz control 230 V/50 Hz electric heating or 400 V/50 Hz electric heating Outdoor module BWL-1S(B)-10 / 230 V 3 * 3 * 5 AWO BUS 2 On-site connections 4 PSU, PV / Smart grid Indoor module BWL-1S(B)-14 400 V/50 HZ outdoor module * 5 * 3 230 V/50 HZ outdoor module * See "Specification" for fuse protection values 3064298_201507 Outdoor module BWL-1S(B)-10 / 400 V Outdoor module BWL-1S(B)-14 / 400 V Outdoor module BWL-1S(B)-14 / 230 V 35 24. Power supply to the outdoor module BWL-1S(B)-07 Opening the casing BWL-1S(B)-10 BWL-1S(B)-14 Connecting the outdoor module * See "Specification" for fuse protection values BWL-1S(B)-07/230 V In terms of safe installation, the AWO BUS connection (43 V / 12 V) is not low voltage and must be routed together with the 230 V/400 V cable. AWO BUS 43 V (3x1.5 mm2 screened, recommended) 15 16 Do not interchange wires L and N on the mains connection. If wires L and N of the mains connection are interchanged, the AWO BUS may carry mains voltage, leading to appliance damage. 3 * Only one BUS connection may be connected. Indoor module terminal strip X1 The wires of the AWO BUS connection between the indoor and outdoor module must not be interchanged. Mains BWL-1S(B)-10/400 V BWL-1S(B)-14/400 V BWL-1S(B)-10/230 V BWL-1S(B)-14/230 V AWO BUS 12 V (3x1.5 mm2 screened, recommended) 13 14 Indoor module terminal strip X1 3 13 14 * Indoor module terminal strip X1 Mains 36 AWO BUS 12 V (3x1.5 mm2 screened, recommended) 5 * Mains 3064298_201507 25. Power supply to the indoor module Opening / unhooking indoor module casing Opening the control unit cover Cable entry/ fuse replacement Terminal strip X1 Cable entry Contactor for electric heating Fuse F1 HCM-3 control PCB 3064298_201507 AWO communication PCB 37 25. Power supply to the indoor module 25.1 Electric heater connection X1 N1 L1 L2 L3 PE Output 3WUV heating / DHW 5 * 5 3 * * 9 11 13 15 AWO BUS 10 12 14 16 PSU, PV / Smart grid * See "Specification" for fuse protection values 6/9 kW 4/6 kW GTS (appliance type connector) 2/3 kW On the BWL-1S with integral 3-phase electric heating, the heater connection can be either single-phase, 2-phase or 3-phase . Depending on demand, the control unit activates the electric heating via a contactor. 6 kW heating element connection: L1, N, PE = 2 kW L1, L2, N, PE = 4 kW L1, L2, L3, N, PE = 6 kW Note: 9 kW heating element connection (optional): L1, N, PE = 3 kW L1, L2, N, PE = 6 kW L1, L2, L3, N, PE = 9 kW Depending on the connected heating output of the electric heating, parameter WP094 (electric heating type) must be adjusted (factory setting WP094 = 6 kW). 25.2 PSU / PV / Smart grid / BUS cable connection X1 Electric heater feed Smart grid 38 9 SG-0 10 PV* raising GND 11 SG-1 12 BWL-1S(B) 10/14 C2 13 C1 14 BWL-1S(B) 07 C (COM) 15 Ni 16 Output 3WUV heating / DHW PSU, PV / Smart grid 9 11 13 15 *floating GND 10 12 14 16 AWO BUS PowerOFF* AWO-BUS (3x1.5 mm2 screened, recommended) 3064298_201507 25. Power supply to the indoor module 25.2.1 Power-OFF The PSU can temporarily block the compressor or the electric heating by means of an external switch command (floating contact). The system's frost protection and operation of the heating circuit pump continue. Terminals X1 - 9 and 10 open Power-OFF active Terminals X1 - 9 and 10 bridged Power-OFF inactive Note: If the power supply is without power-OFF, insert a bridge. 25.2.2 PV (photovoltaics) temperature raising The set temperatures for heating and/or DHW can be raised via an external switch command (floating contacts). The minimum duration of temperature raising is 5 minutes, so that fluctuations in PV output (contact drops briefly) do not cause the heat pump to switch off. Terminals X1 - 11 and 12 open PV raising inactive Terminals X1 - 11 and 12 bridged PV raising active Parameter settings: Smart Grid OFF Ext. raising htg 0-20 °C Ext. raising DHW 0-20 °C WP025 WP026 WP027 Note: PV temperature raising is not possible during power-OFF. 25.2.3 Smart grid The Smart Grid Ready functionality enables the PSU to optimally adjust grid capacity use through intelligent control of consumers. By means of an external switch command (via floating contacts SG-0-/SG-1) of the PSU, the set temperatures for heating and/or DHW can be raised, or the compressor and electric heating can be blocked or activated respectively. For this, two digital inputs are connected as follows: Terminals X1 9 and 10 (SG-0) Terminals X1 11 and 12 (SG-1) Function open open open closed Heat pump standard mode Start recommendation - temperature raising closed open External deactivation (see also power-OFF) closed closed Start command - temperature raising Parameter settings: WP025 WP026 WP027 WP028 3064298_201507 Smart Grid On Ext. raising htg 0-20 °C Ext. raising DHW 0-20 °C External activation Off / HP / HP+el htg 39 25. Power supply to the indoor module 25.3 HCM-3 control PCB connection Fig: HCM-3 control PCB ≤ 24 V eBus 1(+), 2(-) Wolf control accessories T_DHW (5kNTC cylinder sensor) T_outside (5kNTC outside temperature sensor) E2/SAF (5kNTC header sensor SAF; alternatively 0-10V- switching by e.g. BMS) E1 (programmable input) 230 VAC * A1 (programmable output 230VAC) * 3WUV / heating/cooling (output for three-way diverter valve for heating/cooling mode) * HCP (Switching of heating circuit pump for one direct heating circuit, note: Only possible with certain configurations) * Z1 (230V output when ON/OFF switch is ON) Control unit power supply * Max. 1.5 A / 345 VA per output, sum of all outputs no more than 600 VA Please note Please note 40 Only one external voltage of max. 10 V may be connected to input E2/SAF, otherwise the control PCB will be destroyed. 1(a) = 10 V, 2(b) = GND When installing the appliance in places where there is a risk of high electromagnetic interference, it is advisable to fit shielded sensor and eBUS cables. The cable shield should be connected at one end to the PE potential in the control unit. 3064298_201507 25. Power supply to the indoor module 230 V mains connection The control and safety equipment is fully wired and tested. You only need to connect the power supply and the external accessories. Create a permanent connection for the power supply. Provide the power supply via a mains isolator (e.g. heating system emergency stop switch) that ensures at least 3 mm contact separation for all poles. No other consumers may be connected to the connection cable. In rooms with a bathtub or shower, the appliance may only be connected via an RCD. 3 Fig: Mains connection The mains supply to the indoor module must be without powerOFF facility and switchable tariffs. Note: During power-OFF, it is not possible to operate the compressor with power generated on site (PV temperature raising). Installation information / Electrical connection - Isolate the system from the power supply before opening. - Remove front casing. - Open the control unit cover. - Check that the appliance is isolated from the power supply. - Push the cable through the cable entry. - Pull off Rast5 plug. - Terminate the appropriate cores at the Rast5 plug. Connection, output Z1 (230 V AC; max. 1.5 A) * Push connecting cable through cable entry. Connect the . connecting cable to terminals L1, N and * Max. 1.5 A / 345 VA per output, sum of all outputs no more than 600 VA 3 Fig: Output Z1 connection 3064298_201507 41 25. Power supply to the indoor module Connection, HCP (230 V AC; max. 1.5 A) * Push connecting cable through cable entry. Connect the connecting cable to terminals L1, N and . * Max. 1.5 A / 345 VA per output, sum of all outputs no more than 600 VA 3 Fig: HCP connection Connection, 3WUV heating / cooling (230 V AC; max.1.5A) * Push connecting cable through cable entry. Connect the connecting cable to terminals L1, N and . * Max. 1.5 A / 345 VA per output, sum of all outputs no more than 600 VA 3 Fig: 3WUV connection Connection, output A1 (230 V AC; max. 1.5 A) * Push connecting cable through cable entry. Connect the connecting cable to terminals L1, N and . * Max. 1.5 A / 345 VA per output, sum of all outputs no more than 600 VA 3 Fig: Output A1 connection Changing the fuse M4A T4A Netz L1 HCM-2 5x20 Z1 L1 N Fuse ZHP L1 N LP L1 N A1 L1 N Isolate the heat pump from the power supply prior to changing a fuse. The ON/OFF switch on the appliance does not provide separation from the power supply. The fuse is located under the top casing cover of the control unit (HCM-3). N Danger due to live electrical components. Never touch electrical components or contacts if the heating appliance has not been isolated from the power supply. Risk to life! Fig: Changing the fuse 42 3064298_201507 25. Power supply to the indoor module Low voltage appliance connections Connection, input E1 Push connecting cable through cable entry. Connect the connection cable for input E1 to terminals E1. Please note No external voltage may be connected to input E1, as this could destroy the component. 2 Fig: Input E1 connection Connection, input E2 / SAF Push connecting cable through cable entry. Connect the connection cable for input E2/SAF to terminals E2/SAF. Please note No external voltage may be connected to input E2/SAF, as this could destroy the component. (5kNTC header sensor SAF; alternatively 0-10 V) 2 Fig: Input E2 connection Connection, outside temperature sensor The outside sensor can be connected to the terminal strip of the heat pump at connection AF, or to the terminal strip of the control accessories. Please note No external voltage may be connected to input AF, as this could destroy the component. 2 Fig: Connection, outside temperature sensor Connection, cylinder sensor Push connecting cable through cable entry. Connect the connection cable for cylinder sensor (SF) to the SF terminals as shown in the wiring diagram. Please note No external voltage may be connected to input SF, as this could destroy the component. 2 Fig: Cylinder sensor (SF) connection Connection, digital Wolf control accessories (e.g. BM-2, MM, KM, SM1, SM2) Only connect control units from the Wolf accessory range. Each accessory is supplied with its own connection diagram. Use a two-core cable (cross-section > 0.5 mm²) as the connecting cable between the control unit accessory and the BWL-1S (1 is + and 2 is -). Please note When installing the appliance in places where there is a risk of high electromagnetic interference, it is advisable to fit shielded sensor and eBUS cables. The cable shield should be connected at one end to the PE potential in the control unit. 3064298_201507 2 Fig: Connection, digital Wolf control accessories (eBUS interface) 43 44 Electric Elektroheater Heizstab 7 8 9 X1 11 13 15 N1 N2 N3 L1 L2 L3 PE N L PE 10 wBus eBus +5V +3V3 GND +23V Heating/cooling E1 E2/SAF E2 AF SAF eBUS a b a b 1 2 1 2 + - 16 X2:1 X30 1 2 8 Power switch Netzschalter N’ Frontpanel ge gn gr bl br vio sw rt rt sw vio br bl gr gn ge 9 X33 S1 X34 eBus 1 X31: 6 br sw rt or bl br sw br gn ge sw bl vio or br rt Return temperature sensor Rücklauftemperaturfühler T_return Heating circuit flow rate Heizkreisdurchfluss DFL HC Heating circuit pressure Heizkreisdrucksensor sensor HC pressure Flow temperature sensor Vorlauftemperaturfühler T_boiler br: 230V bl: N ge/gn: PE sw br or rt LAN 4 S1 ISM7i (optional) X1:1 WLAN ZHP speed PWM Drehzahl Heizkreispumpe P AWO: X_A1 WOLF Output ZHP supply Versorgung ZHP Contaxt PCB AM/BM Kontaktplatine Reset 9 X32 10 2 sw gn ge sw br gn ge or vio bl br sw br bl rt br or rt or br rt br sw bl br 1 +5V DFL-HK GND Para. GND SG-1 GND GND VLF GND SG-0,EVU +12V GND DHK +5V GND RLF HKP PWM GND wBus GND AWOCOM Tx AWOCOM Rx 1 Appliance earth Geräteerdung N’ gn L1’ L´ L1’ X9:1 FE N 230V FA 1 N´ ge HCM-3 6 X5:1 VIS RX VIS TX wBus GND eBus +3V3 CLR +23V br L ws N 4 X10:1 5 CCRX AF GND SF GND EBus GND N’ CCTX N.C. wBus VISRX E2 GND br X8:8 Output 3WUV 3WV heizen heating/ intern DHW internal 1 2 3 4 5 6 WOLF 3 AWO: X_A2 X11:1 VISTX X1:1 br: 230V bl: N ge/gn: PE X2 A1 Param 1 4 L1 GTS 2 3WV L1 N br rt or sw br sw L1 HKP L1 N +3V3 Z1 COM, Ni L1 L2 L3 N1 N2 N3 PE Control feed SG_0, EVU SG_0, PSU SG_1, SG_1 C2, C1C1 C2, COM, Ni L1 eBus 2 X3:1 1 GND N Anst. E-Heizung L1-ZHP E1 GND bl N’ X7: 13 or rt ge gn bl br AWO: X_A3 NO 8 Output, 3WV heating/ heizen 3WUV extern DHW external br X6:1 Heizstab Supply, electric heating Elektro- bl NC br sw PE Netz L1 N gn/ge X4:1 N br ge gn 25.4 Wiring diagram, HCM-3 control PCB, indoor module N ws 25. Power supply to the indoor module 9 6 14 A2 1 2 3 4 5 6 7 K1 5 13 A1 10 12 14 16 3064298_201507 3064298_201507 refrigerant temperature condenser pressure AWO T_boiler T_condenser (AWO refrigerant temperature sensor) AWO pressure sensor 25. Power supply to the indoor module Wiring diagram, AWO communication PCB, indoor module 45 26. Display module / programming unit installation An AM display module is required for operating the split air/water heat pump. A BM-2 programming unit can also be connected via eBus for other operating and display functions. AM BM-2 Status Heating appliance Operating mode HTG Heating mode 1x Operation HP status 1.5 25.2 °C ON bar Pressure Boiler temperature 20.01.13 14:12 The AM serves as a display and programming unit for the split air/water heat pump. Parameters and values specific to the split air/water heat pump can be programmed and displayed. Specification: • LCD screen 3" • 4 quick start keys • 1 rotary selector with push-button function Please note: • Use when BM2 is used as a remote control or in a cascade circuit • AM is always in the heating appliance The BM-2 (programming unit) communicates with the split air/water heat pump and all connected extension modules via eBus. Specification: • Colour display 3.5", 4 function buttons, 1 rotary selector with push-button function • Micro SD card slot for software update • Central programming unit with weather-compensated flow temperature control • Time program for heating, DHW and DHW circulation Plug the AM display module into the slot above the ON/OFF switch (Wolf logo). 1 2 3 Switch on power supply / MCB and switch ON/OFF switch to ON. 46 3064298_201507 27. BM-2 programming unit Note: Other functions and descriptions can be found in the installation instructions for contractors or the user operating instructions for the BM-2 programming unit. BM-2 overview Operating mode Quick start keys BM-2 status display HP status Key 1 Key 2 Page heading Heating appliance HTG 1x 25.2 °C Key 3 Rotary selector with pushbutton function Operation 1.5 bar Pressure Boiler temperature Key 4 14:12 Display of system data (content varies) 20.01.13 Date Time eBUS connection available eBUS connection not available (in this view - no function) Key 1 Key 2 Key 3 Key 4 3064298_201507 1x 1x DHW heating (in this view - no function) Home key 47 28. AM display module AM overview Note: Other functions and descriptions can be found in the installation instructions for contractors or the user operating instructions for the AM display module. Page heading Quick start keys Key 1 Heating appliance Boiler temperature Key 2 38.0 °C Rotary selector with pushbutton function System pressure Key 3 1.5 bar Key 4 Function displays Compressor ON Heating appliance pump ON Heating appliance in heating mode Heating appliance on standby Heating appliance in DHW mode A1 Programmable output ON Heating appliance in a fault state 48 3064298_201507 29. Operating the AM display module 29.1 Programming the quick start keys Press the quick start key you wish to program, turn the rotary selector to indicate the desired set temperature, then press the rotary selector to confirm. 1 Key 1 2 Key 2 3 Key 3 4 Key 4 1 Press Set temperature, heating (if BM-2 as remote control - no function) Set temperature, DHW (if BM-2 as remote control - no function) Display data for external unit Acknowledge fault / End / Back Heating appliance set temperature Off / 20 °C - 90 °C Set HTG t 50.0 °C Turn Range: 20 °C....90 °C Press 2 DHW set temperature Press Off / 20 °C - 65 °C Set DHW t 55.0 °C Turn Range: Off 20 °C....65 °C 3 Display data for external unit Press (display only) Acknowledge fault / ack 4 Press External unit Mod. level 55 % Comp. freq. 85 Hz Fan speed 745 rpm Heating output 4.1 kW El. output 1.8 kW Press 3064298_201507 49 29. Operating the AM display module 29.2 Heating appliance / status / message Heating appliance Flow temperature Turn System pressure Heating appliance Boiler temperature 38.0 °C System pressure 1.5 bar Status Operating mode Turn HP status Status Operating mode Standby HP status Standby Notification Fault Turn Fault since Notification T_boiler Dur. Number 50 12 20 min 1 fr. 12 3064298_201507 29. Operating the AM display module 29.2.1 Heat pump operating mode Display shows Meaning ODU test Outdoor unit test Test Relay test active (IDU) Antifreeze HC Heat pump frost protection function, heating circuit temperature below frost protection limit (T_boiler, T_return, T_header) Antifreeze DHW Heat pump frost protection function, DHW cylinder temperature below frost protection limit DFL low Blocking of heat pump / electric heating until the flow rate is back within valid limits Defrost mode Defrost function of ODU Antilegion. Heating of DHW cylinder to 65 °C DHW mode DHW heating with cylinder, cylinder sensor temperature is below the set value DHW run-on Heat source switched off, ZHP runs on Heating mode At least one heating circuit is demanding heat Heating run-on Heat source switched off, ZHP runs on Active cooling Cooling mode active Cascade Cascade module in system active BMS Heat pump is controlled by the building management system Standby No heating or DHW demand Pump down Refrigerant circuit drain function 29.2.2 Heat pump status Display shows Meaning Fault There is a fault in the heat pump Disabled Heat pump has been disabled via parameters Standby No demand Pre-flush Sensors are brought to the same temperature level without heat source. Flow sensor is exposed to flow. ON Heat pump in control mode Defrost mode Heat pump in defrost mode Post-flush ZHP runs on without a heat source Blocking time A blocking time is present for the heat pump Power-OFF The heat pump is blocked by the power supply utility / via PSU contact OT shutdown Operation of heat pump no longer appropriate, outside temperature shutdown FL/RT > max. Heat pump can no longer meet the heat demand, application limit reached Active cooling Heat pump in cooling mode Spply air<min Supply air temperature is below the minimum level TPW / Max. Th Dew point monitor or maximum thermostat has responded 3064298_201507 51 29. Operating the AM display module 29.3 Displays (system data) Main menu back Displays Default settings Contractor back Displays back T_boiler T_Boiler set HC pressure T_outside T_return T_DHW Displays T_outside 14.4 °C -----------------------T_return 22.4 °C T_header Input E1 Fan speed ZHP speed AWO T_boiler HC flow rate Power consumption Heating output Cooling capacity Compressor freq. T_evaporator T_condenser T_hot gas T_supply air HCM-3 firmware Elec htg status Add. ht gen status Htg energy amount Clg energy amount DHW energy amount back 52 3064298_201507 29. Operating the AM display module 29.4 Default settings / Setting options Main menu back Displays Default settings Contractor back Default settings back Language Key lock DHW operating mode DHW quick heat-up Energy saving mode Default set. ← back Language Key lock DHW op mode ← back Active cooling back A list of all default settings can be found below. 29.4.1 In the Language submenu, 26 different languages can be selected German, English, French, Dutch, Spanish, Portuguese, Italian, Czech, Polish, Slovakian, Hungarian, Russian, Greek, Turkish, Bulgarian, Croatian, Latvian, Lithuanian, Romanian, Swedish, Serbian, Slovenian, Danish, Estonian, Finnish, Norwegian Main menu Main menu ← back Displays Default settings Contractor ← back 3064298_201507 Submenu Default set. ← back Language Key lock DHW op mode ← back Menu item Default set. ENGLISH 53 29. Operating the AM display module 29.4.2 In the Key lock submenu, the key lock can be switched On or Off The key lock prevents unintentional adjustment of the heating system (e.g. by children or when cleaning). When the key lock is switched on, it is automatically activated for the rotary selector with push-button function one minute after the last setting. On Off = = Key lock switched on Key lock switched off ff To temporarily override the key lock, press and hold the right rotary selector for approx. 10 seconds. Main menu Main menu ← back Displays Default settings Contractor ← back Submenu Default set. ← back Language Key lock DHW op mode ← back Menu item Key lock On Keys locked! To enable, hold down key 29.4.3 DHW operating mode Setting range: ECO / Comfort Factory setting: ECO Comfort setting: In the Comfort setting, the heat pump tries to reach the set DHW temperature. After the delay period (WP013/WP023) has elapsed, the electric heating / additional heat source is activated. When the compressor's application limit is reached (FL/RT > max.), the electric heating/additional heat generator continues the heating process until the set DHW temperature is achieved. If the maximum cylinder heating time is exceeded, DHW mode is interrupted for the duration of the set maximum cylinder heating time (WP022). ECO setting: In the ECO setting, the heat pump tries to reach the selected set DHW temperature or set minimum DHW temperature. After the delay period (WP013/WP023) has elapsed, the electric heating / additional heat source is activated. When the compressor's application limit is reached (FL/RT > max.), the electric heating / additional heat generator continues the heating process until the set minimum DHW temperature is achieved. If the maximum cylinder heating time is exceeded, DHW mode is terminated, provided the set minimum DHW temperature has already been achieved. Otherwise DHW mode is interrupted for the duration of the set maximum cylinder heating time (WP022). Main menu Main menu ← back Displays Default settings Contractor ← back 54 Submenu Default set. ← back Language Key lock DHW op mode ← back Menu item DHW op mode Comfort 3064298_201507 29. Operating the AM display module 29.4.4 DHW quick heat-up Setting range: Off, On Factory setting: Off If this parameter is set, the DHW temperature is controlled once to the set value using all available heat sources. The parameter is then automatically reset. Main menu Submenu Main menu Menu item Default set. ← back Displays Default settings Contractor ← back DHW quick heat-up ← back Key lock DHW op mode DHW quick heat-up ← back ON 29.4.5 Energy saving mode No function 29.4.6 Active cooling Setting range: Off, On Factory setting: Off Enables the user to activate/deactivate active cooling. This requires that the system is configured with active cooling and that active cooling is enabled via contractor parameter WP058 (factory setting: Off). During active cooling, the cooling capacity of the heat pump is transferred to the heating system. Main menu Submenu Main menu Menu item Default set. ← back Displays Default settings Contractor ← back Active cooling ← back DHW quick heat-up Energy saving mode Active cooling ← back On Cooling 3064298_201507 Config. 1, 5, 14, 15, 51 Yes WP058 ON Yes Outside temp. > WP053 No No No No Cooling deactivated Yes BM-2/AM Default setting Act. cooling On Yes Cooling active 55 29. Operating the AM display module 29.5 heating contractor (menu structure) Main menu back Displays Default settings Contractor back Contractor Contractor code 1111 System Relay test back back back A10 Enabling parallel mode Off / On ZHP On / Off back 3way div vlv htg/DHW On / Off Relay test System Parameter HCP On / Off 3way div vlv htg/clg On / Off Parameter reset Special A1 On / Off IDU service ODU service Elec. heating On / Off Fault history back Delete fault hist. Acknowledge fault back Parameter Special back back WP001 Sensor calibration ● ● ● back WP121 M o level Comp. freq. Fan speed T_evap. xxx.x T_hot gas xxx.x T condens. T air intake d 56 . xxx % xxx Hz xxxxx U/m °C °C xxx.x °C xxx.x °C Outdoor module process values (display only) back IDU service ODU service T_flow xxx.x T_return xxx.x T_outside xxx.x T_header xxx.x T_DHW HC pressure ZHP speed xxx.x xxx.x xxx Flow rate xxx.x °C °C °C °C °C bar % l/m (see "Overview of contractor parameters") Indoor module process values (display only) 3064298_201507 30. Contractor level password Password for contractor level (AM display module) Main menu Main menu ← back Displays Default settings Contractor ← back To access the contractor level, enter the password 1111 with the rotary selector to obtain authorisation. After authorisation, open the "Contractor" menu item. Code entry Password Authorisation required! ---- Password Authorisation required! 0--- Password Authorisation required! 1--- Password Contractor Authorisation required! Authorisation required! 10- - 1111 Contractor ← back Relay test System Parameter Parameter reset 3064298_201507 57 31. Contractor level 31. Contractor level overview The contractor level serves to set system-specific parameters ff Test 31.1 31.3 31.5 31.7 31.9 Relay test Parameters Special ODU service Deleting the fault history 31.1 Relay test 31.2 31.4 31.6 31.8 31.10 System Parameter reset IDU service Fault history Acknowledging faults Under the menu item Contractor, turn and press the controller to access the "Relay test" submenu. Here, the contractor can test the individual relays. Main menu Submenu Menu item Contractor Chapter Password for contractor level ← back Relay test System Parameter Parameter reset Relay test ← back ZHP HCP 3way div vlv htg/DHW 3way div vlv htg/clg A1 Off Off Off Off Off Relay test ← back ZHP HCP 3way div vlv htg/DHW 3way div vlv htg/clg A1 Display Meaning ZHP Feed/heating circuit pump HCP Heating circuit pump 3way div vlv htg/DHW Three-way diverter valve heating / DHW 3way div vlv htg/clg Three-way diverter valve heating / cooling A1 Programmable output A1 Elec. heating Electric heater 31.2 System Main menu Under the System menu item Submenu Contractor Chapter Password for contractor level ON Off Off Off Off ← back Relay test System Parameter Parameter reset Menu item System ← back A10 Off ← back System ← back A10 ON ← back 58 3064298_201507 31. Contractor level 31.3 Parameters Under the menu item Contractor, turn and press the controller to access the "Parameters" submenu. Here, the contractor can change the system's factory settings. Incorrect settings may result in malfunctions and damage to the system. Also observe the information / settings in the installation instructions "AM display module for the contractor". If a parameter is not available, it will not be shown on the display. Main menu Submenu Menu item Contractor Chapter Password for contractor level ← back Relay test System Parameter Parameter reset Parameter WP001 WP002 WP003 01 none none System configuration WP001 01 Parameter WP001 WP002 WP003 3064298_201507 01 none none 59 31. Contractor level 31.3.1 Overview of contractor parameters for split heat pump: Contractor parameter System WP001 Meaning System configuration WP002 Function input 1 (E1) WP003 Function output 1 (A1)* Heating HTG WP010 Set spread / offset WP011 Heating hysteresis WP012 ZHP run-on Delay for heating by add. ht generator, heating WP013 WP014 HCP run-on WP015 HC pump rate, maximum WP016 Enabling spread control WP017 Max. boiler temp. HTG TV-max WP018 Min. boiler temp. BWT-min Domestic hot water DHW WP020 Cylinder hysteresis WP021 Enable max. cylinder heating time WP022 Max. cylinder heating time Delay for heating by add. ht generator, DHW WP023 WP024 Minimum DHW temperature Smart grid WP025 Smart grid Setting range Factory setting Individual setting 01, 02, 05, 11, 12, 14, 15, 33, 34, 51, 52 01 none RT DHW RT/DHW Zirkomat TPW / Max Th none none Timer20 Timer50 Timer100 Alarm Zirkomat Defrost Add ht gn Compressor ON none 0.0 ... 10.0 °C 0.5 ... 3.0 °C 0 min ... 30 min 1 min ... 180 min 0 min ... 30 min 70 % ... 100 % Off, On 40.0 ... 70.0 °C 10.0 ... 40.0 °C 5.0 °C 2.0 °C 1 min 60 min 5 min 100 % On 55 °C 20 °C 1.0 ... 10.0 °C Off, On 30 min ... 240 min 1 min ... 180 min 10.0 °C ... 55.0 °C 2.0 °C ON 120 min 60 min 45.0 °C Off, On Off WP026 External raising, HTG 0.0 - 20.0 °C 0.0 °C WP027 External raising, DHW 0.0 - 20.0 °C 0.0 °C WP028 External activation Off, heat pump, heat pump and electric heating WP031 BUS address Active cooling WP053 Outside temp. enable cooling 1, 2, 3, 4, 5 15.0 … 40.0 °C Off 1 25.0 °C WP054 Min. flow temp. for cooling 5.0 … 25.0 °C 20.0 °C WP055 Offset set flow temp, cooling 5.0 … 20.0 °C 15.0 °C WP058 Enable active cooling Off, On Off (continued on next page) 60 3064298_201507 31. Contractor level Contractor Meaning parameter Compressor WP080 BWL-1S(B)-07 dual mode point, compressor WP080 BWL-1S(B)-10/14 dual mode point, compressor Electric heater, add. ht. gen. WP090 Enable electric heating for heating mode WP091 Dual mode point, electric heating WP092 Power-OFF for electric heating WP093 Temporary deactivation of WP091 WP094 Type of electric heating WP101 Other WP121 Dual mode point, add. ht. gen. Max. compressor starts per hour Setting range Factory setting Individual setting -20.0 °C ... 45.0 °C -15.0 °C -20.0 °C ... 45.0 °C -20.0 °C Off, On -20.0 °C ... 45.0 °C Off, On 0 to 40 days None, 2 kW, 3 kW, 4 kW, 6 kW, 9 kW -20.0 °C ... 45.0 °C ON -5.0 °C On 0 days 6 kW 3 ... 10 / h 3/h 0.0 °C * Contractor parameters are automatically pre-set depending on the selected system configuration. 3064298_201507 61 31. Contractor level 31.3.2 Description of contractor parameters Contractor parameter Description WP001 For setting a pre-configured system version subject to heat pump design and application (see "Overview of system configurations"). WP002 For optionally assigning one of the following functions to programmable input E1: Code Function input E1 None No function RT Heating block (room thermostat) DHW Contact open - blocked Contact closed - heating mode enabled DHW block RT/DHW Contact open - blocked Contact closed - DHW mode enabled Heating and DHW block Zirkomat TPW / Max Th Contact open - blocked Contact closed - heating mode and DHW mode enabled Zirkomat (DHW circulation remote control) When input E1 is configured as the DHW circulation remote control, output A1 is automatically set to "DHW circulation pump" and is blocked for further settings. When input E1 is closed, output A1 is activated for 5 minutes. When input E1 has switched off and 30 minutes have elapsed, the remote control function is re-enabled for the next operation. Dew point monitor / max. thermostat Contact open Cooling mode/heating mode/DHW mode blocked Contact closed Cooling mode/heating mode/DHW mode enabled 62 3064298_201507 31. Contractor level Contractor parameter Description WP003 For optionally assigning one of the following functions to programmable input E1: Code Function output A1 None No function Timer20 DHW circulation pump activation 20 % (2 mins on, 8 mins off) Timer50 DHW circulation pump activation 50 % (5 mins on, 5 mins off) Timer100 DHW circulation pump activation 100 % (continuous operation) Alarm Alarm output Defrost Is set if a fault is present. Zirkomat (DHW circulation remote control) Output A1 is activated for 5 minutes when input E1 closes. If output A1 Zirkomat is configured, input E1 is automatically set to "DHW circulation remote control" and is blocked for further settings. When input E1 has switched off and 30 minutes have elapsed, the remote control function is re-enabled for the next operation. ODU in defrost mode Add ht gn Is set if the heat pump is defrosting. E.g. for use with the BMS configuration Additional heat generator Zirkomat Is set if demand is issued to additional heat generator. (Only possible with configurations 33 and 34.) Compressor ON WP010 Note: The electric booster heater is deactivated for configurations 33 and 34 as long as compressor and additional heat generator are operational. Compressor active Is set if the compressor is active. WP016 = ON: For setting the set spread between flow and return temperatures (heating mode). WP016 = OFF: For setting the offset for the deactivation point in heating mode. For this, the temperatures at the return sensor and the header sensor are monitored. Heat pump OFF: T_return / T_header > T_Boiler set – WP010 + WP011 Heat pump ON: T_return / T_header < T_Boiler set – WP010 – WP011 WP011 For setting the hysteresis value to WP010. WP012 For setting the run-on time of the feed/heating circuit pump (ZHP). WP013 For setting the delay time for activation of the electric heating/additional heat generator in heating mode. WP014 For setting the run-on time of the heating circuit pump of the direct heating circuit (HCP). 3064298_201507 63 31. Contractor level Contractor parameter Description WP015 WP016=On: For setting the maximum speed of the feed/heating circuit pump (ZHP). WP016=Off: For setting the constant speed of the feed/heating circuit pump (ZHP). WP016 Enables spread control (controlling to set spread WP010) and PWM actuation (WP015) of the feed/heating circuit pump (ZHP). WP017 For setting the max. flow temperature limit (T_boiler). With screed drying function for setting the maximum temperature. WP018 For setting the min. flow temperature limit (T_boiler). With screed drying function for setting the constant temperature. WP020 For setting the hysteresis value for DHW heating or DHW cylinder heating. WP021 Enables a maximum heating time for the DHW cylinder. WP022 For setting the maximum heating time for the DHW cylinder. WP023 For setting the delay time for activation of the electric heating / additional heat generator for DHW heating. WP024 For setting the minimum DHW temperature for ECO mode. WP025 Enables the smart grid function. WP026 For raising the set flow temperature (T_Boiler set) for heating mode so that the heat pump is activated at a defined point. WP027 For raising the set DHW temperature (T_DHW set) so that the heat pump is activated at a defined point. WP028 For selecting whether an activation command via smart grid switches on just the compressor, or the compressor plus the electric heating. WP031 If multiple heat sources are controlled in one heating system with a cascade module, addresses must be allocated to the heat sources. WP053 For setting the minimum outside temperature for active cooling mode. WP054 For setting the minimum flow temperature (T_boiler) of the actively cooled heating circuits. WP055 For setting the offset value or the differential between the outside temperature and the set flow temperature (T_Boiler set) of the actively cooled heating circuits. (T_Boiler set = T_outside - Offset (WP055)). WP058 Enable function for active cooling. WP080 Dual mode point for deactivation of the compressor. WP090 Enables the electric heating for heating mode. WP091 Dual mode point for activation of electric heating for heating mode WP092 For setting power-OFF for the electric heating. WP093 Deactivation of the dual mode point (WP091) of the electric heating for the set period. Serves the screed drying function, to ensure that the electric heating supports the heat pump. WP094 For setting the installed electric heating or setting the actual installed connected load of the electric heating. WP101 Dual mode point for activation of the additional heat generator. WP121 Serves to limit the compressor start-ups per hour. 64 3064298_201507 31. Contractor level 31.3.3 Overview of system configurations The following system configurations can be performed for operating the BWL-1S and BWL-1SB. Contractor parameter System WP001 Meaning System configuration Setting range 01, 02, 05, 11, 12, 14, 15, 33, 34, 51, 52 Factory setting Individual setting 01 System config. Description 01 Cylinder in series, one heating circuit, DHW heating, active cooling possible (in conjunction with an add. 3-way diverter valve for cooling) 02 Cylinder in series, DHW heating, can be extended with mixer circuits, can be extended with solar circuit 05 Cylinder in series via 3-way valve, one heating circuit, DHW heating, can be extended with solar circuit, active cooling possible 11 Separating cylinder, one heating circuit, DHW heating 12 Wood gasification boiler BVG / TOB, stratification cylinder BSP-W / BSP-W-SL / BSH, DHW heating, can be extended with mixer circuits, can be extended with solar circuit 14 Wood gasification boiler BVG / TOB, stratification cylinder BSP-W / BSP-W-SL / BSH, DHW heating, can be extended with mixer circuits, can be extended with solar circuit, active cooling possible 15 Separating cylinder, one heating circuit, DHW heating, can be extended with mixer circuits, can be extended with solar circuit, active cooling possible 33 Separating cylinder, CGB-2, one heating circuit downstream of low loss header, DHW heating, can be extended with mixer circuits, can be extended with solar circuit 34 TOB, stratification cylinder, BSH / BSP-W / BSP-W-SL, DHW heating, can be extended with mixer circuits, can be extended with solar circuit 51 0 - 10 V activation for external demand (e.g. by building management system, BMS), central heating, DHW heating, active cooling possible 52 On-off activation for external demand (e.g. by building management system, BMS), central heating, DHW heating The entire system must be restarted (power off / power on) each time a change is made to the configuration. Note: Hydraulic diagrams and electrical details can be found on the Wolf homepage and in the "Hydraulic System Solutions" technical guide. 3064298_201507 65 System configuration 01 BWL-1S(B) ● Split air/water heat pump ● Cylinder in series ● One heating circuit ● DHW heating ● Active cooling possible (in conjunction with an additional 3-way diverter valve for cooling) Heating circuit DHW cylinder Cylinder in series CTS Indoor module Outdoor module In conjunction with active cooling A 3-way diverter valve for central heating/DHW and a feed/heating circuit pump are integrated into the indoor module Important information: In this schematic diagram, shut-off valves, air vent valves and safety equipment are not fully represented. These should be provided for each individual system, in line with the applicable standards and regulations. Hydraulic and electrical data can be found in the Hydraulic System Solutions technical guide. 66 3064298_201507 System configuration 02 BWL-1S(B) ● Split air/water heat pump ● Cylinder in series ● Extension, circuit with mixer, with MM ● DHW heating ● Solar DHW cylinder ● Solar circuit extension with SM1 Extension options Circuit with mixer MaxTh FS MCP Solar circuit MM Solar DHW cylinder SColS Cylinder in series FT RTS CTS SCP SCylS Outdoor module Indoor module A 3-way diverter valve for central heating/DHW and a feed/heating circuit pump are integrated into the indoor module Important information: In this schematic diagram, shut-off valves, air vent valves and safety equipment are not fully represented. These should be provided for each individual system, in line with the applicable standards and regulations. Hydraulic and electrical data can be found in the Hydraulic System Solutions technical guide. 3064298_201507 67 System configuration 05 BWL-1S(B) SCP RTS Cylinder in series SColS FT Solar circuit Extension options ● Split air/water heat pump ● Cylinder in series ● One heating circuit ● DHW heating ● Solar DHW cylinder ● Solar circuit extension with SM1 ● Active cooling possible A 3-way diverter valve for heating/DHW and a feed/ heating circuit pump are integrated into the indoor module Indoor module Outdoor module SCylS CTS Solar DHW cylinder Heating circuit In conjunction with active cooling Important information: In this schematic diagram, shut-off valves, air vent valves and safety equipment are not fully represented. These should be provided for each individual system, in line with the applicable standards and regulations. Hydraulic and electrical data can be found in the Hydraulic System Solutions technical guide. 68 3064298_201507 System configuration 11 BWL-1S(B) ● Split air/water heat pump ● Separating cylinder ● One heating circuit ● DHW heating Heating circuit HCP DHW cylinder Separating cylinder CTS HTS Outdoor module Indoor module Please note: Header temperature sensor HTS must be installed in the return area of the low loss header or separating cylinder. A 3-way diverter valve for central heating/DHW and a feed/heating circuit pump are integrated into the indoor module Important information: In this schematic diagram, shut-off valves, air vent valves and safety equipment are not fully represented. These should be provided for each individual system, in line with the applicable standards and regulations. Hydraulic and electrical data can be found in the Hydraulic System Solutions technical guide. 3064298_201507 69 System configuration 12 BWL-1S(B) SCylS SCP RTS MM MCP FT A 3-way diverter valve for central heating/DHW and a feed/heating circuit pump are integrated into the indoor module HTS Outdoor module Indoor module BVG-Lambda CTS DHW BSP-W FS MaxTh Circuit with mixer SColS Extension options ● Split air/water heat pump ● BSP-W ● BVG-Lambda ● Extension, circuit with mixer, with MM ● Solar circuit extension with SM1 ● DHW heating Important information: In this schematic diagram, shut-off valves, air vent valves and safety equipment are not fully represented. These should be provided for each individual system, in line with the applicable standards and regulations. Hydraulic and electrical data can be found in the Hydraulic System Solutions technical guide. 70 3064298_201507 System configuration 12 BWL-1S(B) SCP RTS FT E3 CTS A 3-way diverter valve for central heating/DHW and a feed/heating circuit pump are integrated into the indoor module Indoor module Outdoor module BVG-Lambda HTS DHW BSH 800/1000 SCylS MM MCP FS SColS MaxTh Circuit with mixer Extension options ● Split air/water heat pump ● BSH-800/1000 ● BVG-Lambda ● Extension, circuit with mixer, with MM ● Solar circuit extension with SM1 ● DHW heating Important information: In this schematic diagram, shut-off valves, air vent valves and safety equipment are not fully represented. These should be provided for each individual system, in line with the applicable standards and regulations. Hydraulic and electrical data can be found in the Hydraulic System Solutions technical guide. 3064298_201507 71 System configuration 14 BWL-1S(B) SCylS MM SCP RTS FT MCP HTS A 3-way diverter valve for central heating/DHW and a feed/heating circuit pump are integrated into the indoor module Indoor module Outdoor module BVG-Lambda DHW CTS BSP-W FS MaxTh Circuit with mixer SColS Extension options ● Split air/water heat pump ● BSP-W ● BVG-Lambda ● Extension, circuit with mixer, with MM ● Solar circuit extension with SM1 ● DHW heating ● Active cooling possible Important information: In this schematic diagram, shut-off valves, air vent valves and safety equipment are not fully represented. These should be provided for each individual system, in line with the applicable standards and regulations. Hydraulic and electrical data can be found in the Hydraulic System Solutions technical guide. 72 3064298_201507 System configuration 15 BWL-1S(B) SCP RTS FT Please note: Header temperature sensor HTS must be installed in the return area of the low loss header or separating cylinder. A 3-way diverter valve for central heating/DHW and a feed/heating circuit pump are integrated into the indoor module Outdoor module Indoor module HTS Separating cylinder MM Solar DHW cylinder HCP MCP SColS FS MaxTh Circuit with mixer Heating circuit Extension options ● Split air/water heat pump ● Separating cylinder ● Solar DHW cylinder ● Heating circuit ● Extension, circuit with mixer, with MM ● Solar circuit extension with SM1 ● DHW heating ● Active cooling with direct heating circuit possible Important information: In this schematic diagram, shut-off valves, air vent valves and safety equipment are not fully represented. These should be provided for each individual system, in line with the applicable standards and regulations. Hydraulic and electrical data can be found in the Hydraulic System Solutions technical guide. 3064298_201507 73 74 Solar DHW cylinder HTS Separating cylinder HCP MM MCP FS MaxTh Circuit with mixer SCP RTS FT SColS Extension options Please note: Header temperature sensor HTS must be installed in the return area of the low loss header or separating cylinder. Heating circuit Important information: In this schematic diagram, shut-off valves, air vent valves and safety equipment are not fully represented. These should be provided for each individual system, in line with the applicable standards and regulations. Hydraulic and electrical data can be found in the Hydraulic System Solutions technical guide. Outdoor module Indoor module A 3-way diverter valve for central heating/DHW and a feed/heating circuit pump are integrated into the indoor module CGB-2 ● Split air/water heat pump ● Separating cylinder ● Solar DHW cylinder ● CGB-2 ● Heating circuit ● Extension, circuit with mixer, with MM ● Solar circuit extension with SM1 ● DHW heating ● Alternatively, dual mode operation only is possible BWL-1S(B) System configuration 33 3064298_201507 System configuration 34 BWL-1S(B) SCP RTS FT E3 CTS A 3-way diverter valve for central heating/DHW and a feed/heating circuit pump are integrated into the indoor module Indoor module Outdoor module TOB HTS DHW BSH 800/1000 SCylS MM MCP FS SColS MaxTh Circuit with mixer Extension options ● Split air/water heat pump ● BSH-800/1000 ● TOB ● Extension, circuit with mixer, with MM ● Solar circuit extension with SM1 ● DHW heating ● Alternatively, dual mode operation only is possible Important information: In this schematic diagram, shut-off valves, air vent valves and safety equipment are not fully represented. These should be provided for each individual system, in line with the applicable standards and regulations. Hydraulic and electrical data can be found in the Hydraulic System Solutions technical guide. 3064298_201507 75 System configuration 51 External demand / control by building management system BMS U = 0…10 V at input E2/SAF: 0V 1.2 V 4.2 V 7.2 V ≤ ≤ ≤ ≤ U U U U < ≤ ≤ ≤ 1.2 V 4.0 V 7.0 V 10.0 V → → → → heat pump OFF 0-100 % compressor cooling mode 0-100 % compressor heating mode 0-100 % electric heating heating mode Notes: - Connect the outside temperature sensor OTS - Activate the electric heating (WP090) - Program WP003 for defrost → in defrost mode, output A1 is switched in order to notify the BMS regarding defrost mode. DHW heating mode for system configuration 51 DHW mode can be suppressed for system configuration 51 by removing the cylinder sensor CTS, carrying out a parameter reset and resetting the system configuration. BWL-1S(B) ● Split air/water heat pump ● 0 - 10 V switching (at input E2) ● Active cooling possible 0 - 10 V Outdoor module Indoor module 3WDV HTG/DHW AB A CTS B A 3-way diverter valve for central heating/DHW and a feed/heating circuit pump are integrated into the indoor module Integrated 3-way diverter valve for heating/DHW must be disconnected. Important information: In these schematic diagrams, shut-off valves, air vent valves and safety equipment are not fully represented. These should be provided for each individual system, in line with the applicable standards and regulations. Hydraulic and electrical data can be found in the Hydraulic System Solutions technical guide. 76 3064298_201507 System configuration 52 External demand / control by building management system BMS External floating contact at input E2/SAF: Open Closed → Heat pump OFF → Compressor ON Notes: - Connect the outside temperature sensor OTS - The electric heating is not activated (except for frost protection) - Program WP003 for defrost → in defrost mode, output A2 is switched in order to display defrost mode to the BMS. DHW heating mode for system configuration 52 DHW mode can be suppressed for system configuration 52 by removing the cylinder sensor CTS, carrying out a parameter reset and resetting the system configuration. BWL-1S(B) ● Split air/water heat pump ● On/off switching (at input E2) On/off Outdoor module Indoor module 3WDV HTG/DHW AB A CTS B A 3-way diverter valve for central heating/DHW and a feed/heating circuit pump are integrated into the indoor module Integrated 3-way diverter valve for heating/DHW must be disconnected. Important information: In these schematic diagrams, shut-off valves, air vent valves and safety equipment are not fully represented. These should be provided for each individual system, in line with the applicable standards and regulations. Hydraulic and electrical data can be found in the Hydraulic System Solutions technical guide. 3064298_201507 77 31. Contractor level 31.4 Parameter reset If a parameter reset is carried out, all settings and statistical data are reset to factory settings. See Parameter settings Main menu Submenu Contractor ← back Relay test System Parameter Parameter reset Special Chapter Password for contractor level Notes: Before a parameter reset, make a note of the settings and statistical data. After the parameter reset, carry out a sensor calibration. 31.5 Special Menu item Reset parameters to factory settings? No Yes Reset parameters to factory settings? No Yes The sensor calibration function serves to balance out any deviations in the measurements from the flow and return temperature sensors (T_boiler and T_return). The temperature sensors are calibrated at the factory; sensor calibration is required after replacing a sensor or carrying out a parameter reset. Procedure: Activation of the feed/heating circuit pump ZHP and correction of the flow temperature sensor value (T_boiler) to the value of the return temperature sensor by setting "FL correction". For calibration, switch on ZHP, wait 10 minutes for the temperature to equalise, then perform correction if necessary. Main menu Submenu Contractor ← back Special IDU service ODU service Fault history Delete fault history Chapter Password for contractor level 31.6 IDU service Special Sensor calibration The IDU service allows you to call up the process values for the indoor module. Main menu Submenu Contractor Chapter Password for contractor level 78 Menu item ← back Special IDU service ODU service Fault history Delete fault history Display Meaning T_boiler Heating flow temperature T_return Heating return temperature T_outside Outside temperature T_header Header temperature T_DHW DHW temperature HC pressure Heating circuit pressure ZHP speed PWM switching of the feed/heating circuit pump (ZHP) Flow rate Heating circuit flow rate Menu item IDU service T_boiler T_return T_outside T_header T_DHW HC pressure °C °C °C °C °C °C 3064298_201507 31. Contractor level 31.7 ODU service The ODU service allows you to call up the process values for the outdoor module. Main menu Submenu Contractor ← back Special IDU service ODU service Fault history Delete fault history Chapter Password for contractor level Display Meaning Mod. level Compressor modulation level Comp. freq. Compressor freq. Fan speed Fan speed T_evap. Evaporator temp. T_hot gas Hot gas temperature T_condens. Condenser temperature T_supply air Supply air temperature 31.8 Fault history Main menu ODU service % Hz rpm °C °C °C Mod. level Comp. freq. Fan speed T evap. T hot gas T condens. In the fault history, the last 20 fault messages can be called up. Submenu Contractor Chapter Password for contractor level Menu item ← back Parameter reset Special IDU service ODU service Fault history Menu item Fault history Outs. sensor faulty Entry Dur. 15 5h 1h Number 1 fr. 12 Fault history Boiler sens. faulty Entry Dur. 12 5h 1h Number 2 fr. 12 Fault history Outs. sensor faulty Entry Dur. 15 5h 1h Number 12 fr. 3064298_201507 12 79 31. Contractor level 31.9 Deleting the fault history Main menu If the "Delete fault history" parameter is performed, all data is deleted. Submenu Menu item Contractor Chapter Password for contractor level Special IDU service ODU service Fault history Delete fault history ← back Reset fault history? No Yes Reset fault history? No Yes 31.10 Acknowledging faults Main menu Chapter Password for contractor level 80 Fault acknowledgement at contractor level corresponds to acknowledgement via the 4th quick start button. Submenu Contractor ODU service Fault history Delete fault history Acknowledge fault ← back Menu item Acknowledge fault 3064298_201507 32. Sound level Sound level Noise levels must be taken into consideration when siting the system. In accordance with TA-Lärm [or local regulations], the following emission limits must be observed: Area Emission limits [dB(A)] Daytime 6.00 - 22.00 h Night 22.00 - 6.00 h Spa complexes, hospitals and care homes, where indicated as such by means of signs on the premises or road. 45 35 Emission location surrounded exclusively by residential buildings (purely residential areas) 50 35 Emission location surrounded primarily by residential buildings (generally residential areas) 55 40 Emission location neither primarily surrounded by commercial facilities nor by residential buildings (core areas, mixed areas) 60 45 Emission location surrounded primarily by commercial facilities (commercial areas) 65 50 Emission location surrounded exclusively by commercial facilities and perhaps the occasional residential building for the owners and managers of the facilities and for supervisors and on-call staff (industrial areas) 70 70 Measuring location outside the residence affected but close by (0.5 m in front of the open window that is most affected) When siting the system, the following must be observed: Avoid siting the heat pump directly by or below windows of noise-sensitive rooms, e.g. bedrooms. Installation in recesses or between 2 walls is not recommended, as this will increase the noise level due to sound reflection. The sound power level of heat pumps is calculated in accordance with DIN EN 12102. It enables comparisons to be made independently of surroundings, direction and distance. Installation up to 3 m from a wall (Q=4): Type BWL-1S(B)-07/230 V Sound power [dB(A)] 61 Sound pressure level [dB(A)] at various distances 1m 2m 4m 8m 16 m 54 48 43 38 32 BWL-1S(B)-10/400 V 60 53 47 42 37 31 BWL-1S(B)-14/400 V 61 54 48 43 38 32 BWL-1S(B)-10/230 V 61 54 48 43 38 32 BWL-1S(B)-14/230 V 62 55 49 44 39 33 Installation in a corner, up to 3 m from the walls (Q=8): Type Sound power [dB(A)] Sound pressure level [dB(A)] at various distances 1m 2m 4m 8m 16 m BWL-1S(B)-07/230 V 61 55 51 46 40 35 BWL-1S(B)-10/400 V 60 54 50 45 39 34 BWL-1S(B)-14/400 V 61 55 51 46 40 35 BWL-1S(B)-10/230 V 61 55 51 46 40 35 BWL-1S(B)-14/230 V 62 56 52 47 41 36 3064298_201507 81 33. Configuring the dual mode point Configuration example Central heating demand (building heat load) to DIN 4701 or EN 12831 of 7.7 kW. A DHW demand for 4 people (0.25 kW/person) and a standard outside temperature of -16 °C are assumed. The power supply utility specifies a blocking time of 2 x 2 hours. The blocking time factor Z is 1.1. Using these figures, the required heat pump output is calculated as follows: . . . QHP = (QB + QDHW) x Z . . . QE-rod = QHP - QHP,Tn . Q . HP Q .B Q . DHW Q . E-rod QHP,Tn Z : : : : : : = (7.7 kW + 1.0 kW) x 1.1 = 9.6 kW = 9.6 kW - 5.6 kW = 4.0 kW Required peak output of the heat pump system Building heat load (building heat demand, central heating demand) Output demand for DHW heating Heater rod output Heating output of heat pump for standard design point Blocking time factor 4.0 kW . QHP Heating output [kW] Diagram for calculating the dual mode point and the output of the electric heating rod Max. compressor speed 9.6 . QE-rod 6 5.6 . QHP,Tn 1 Nominal compressor speed 5 2 4 -16 -4 Standard outside temperature Dual mode point 3 Min. compressor speed Heating limit temperature Air inlet temperature [°C] As can be seen from the diagram, the theoretical heating output for the standard design point is approx. 5.6 kW. Since a 4 kW heater rod is also installed, the maximum available heating output is 9.6 kW at an outside temperature of -16 °C. This results in a dual mode point of approx. -4 °C. The closer the dual mode point gets to the standard outside temperature, the lower the proportion of booster heating. As a rule, the booster heater is responsible for approx. 30 - 60 % of the required heating output. Though the proportion of output attributable to the booster heater is relatively large, the proportion of work is only approx. 2 - 5 % of the annual heating load. In the example shown, a DHW cylinder with a water capacity of 300 litres can meet the daily requirements of a 4-person household (detached house, high demand of 4 x 70 litres/day = 400 l DHW cylinder). No changes would be made to the selected heat pump type in this example. 82 3064298_201507 34.Heating output, el. power consumption, COP - BWL-1S(B)-07/230 V, flow 35 °C Heating output to EN 14511 Heating output [kW] BWL-1S-07: Heizleistung bei Vorlauf 35° 16 14 12 10 8 6 4 2 0 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 30 35 40 30 35 40 Air inlet temperature [°C] minimal minimal nominal nominal maximal maximal Electric power consumption in steady state el. power consumption [kW] BWL-1S-07: el. Leistungsaufnahme bei Vorlauf 35° 4 3 2 1 0 -20 -15 -10 -5 0 5 10 15 20 25 Air inlet temperature [°C] minimal minimal nominal nominal maximal maximal COP to EN 14511 COP [-] BWL-1S-07: COP bei Vorlauf 35° 9 8 7 6 5 4 3 2 1 0 -20 -15 -10 -5 0 5 10 15 20 25 Air inlet temperature [°C] minimal minimal 3064298_201507 nominal nominal maximal maximal 83 35.Heating output, el. power consumption, COP - BWL-1S(B)-07/230 V, flow 45 °C Heating output to EN 14511 BWL-1S-07: Heizleistung bei Vorlauf 45° Heizleistung [kW] 16 14 12 10 8 6 4 2 0 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 30 35 40 30 35 40 Air inlet temperature [°C] minimal minimal nominal nominal maximal maximal Electric power consumption in steady state el. power consumption [kW] BWL-1S-07: el. Leistungsaufnahme bei Vorlauf 45° 4 3 2 1 0 -20 -15 -10 -5 0 5 10 15 20 25 Air inlet temperature [°C] minimal minimal nominal nominal maximal maximal COP to EN 14511 COP [-] BWL-1S-07: COP bei Vorlauf 45° 9 8 7 6 5 4 3 2 1 0 -20 -15 -10 -5 0 5 10 15 20 25 Air inlet temperature [°C] minimal minimal 84 nominal nominal maximal maximal 3064298_201507 36.Heating output, el. power consumption, COP - BWL-1S(B)-07/230 V, flow 55 °C Heating output to EN 14511 Heizleistung [kW] BWL-1S-07: Heizleistung bei Vorlauf 55° 16 14 12 10 8 6 4 2 0 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 30 35 40 30 35 40 Air inlet temperature [°C] minimal minimal nominal nominal maximal maximal Electric power consumption in steady state el. power consumption [kW] BWL-1S-07: el. Leistungsaufnahme bei Vorlauf 55° 4 3 2 1 0 -20 -15 -10 -5 0 5 10 15 20 25 Air inlet temperature [°C] minimal minimal nominal nominal maximal maximal COP to EN 14511 COP [-] BWL-1S-07: COP bei Vorlauf 55° 9 8 7 6 5 4 3 2 1 0 -20 -15 -10 -5 0 5 10 15 20 25 Air inlet temperature [°C] minimal minimal 3064298_201507 nominal nominal maximal maximal 85 37.Heating output, el. power consumption, COP - BWL-1S(B)-10/400 V, flow 35 °C Heating output to EN 14511 BWL-1S-10: Heizleistung bei Vorlauf 35° Heizleistung [kW] 25 20 15 10 5 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 30 35 40 30 35 40 Air inlet temperature [°C] minimal minimal nominal nominal maximal maximal Electric power consumption in steady state el. power consumption [kW] BWL-1S-10: el. Leistungsaufnahme bei Vorlauf 35° 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 Air inlet temperature [°C] minimal minimal nominal nominal maximal maximal COP to EN 14511 COP [-] BWL-1S-10: COP bei Vorlauf 35° 9 8 7 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 Air inlet temperature [°C] minimal minimal 86 nominal nominal maximal maximal 3064298_201507 38.Heating output, el. power consumption, COP - BWL-1S(B)-10/400 V, flow 45 °C Heating output to EN 14511 BWL-1S-10: Heizleistung bei Vorlauf 45° Heizleistung [kW] 25 20 15 10 5 0 -25 -20 -15 -10 -5 0 5 10 15 Air inlet temperature [°C] minimal minimal nominal nominal 20 25 30 35 40 30 35 40 30 35 40 maximal maximal Electric power consumption in steady state el. power consumption [kW] BWL-1S-10: el. Leistungsaufnahme bei Vorlauf 45° 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 Air inlet temperature [°C] minimal minimal nominal nominal maximal maximal COP to EN 14511 COP [-] BWL-1S-10: COP bei Vorlauf 45° 9 8 7 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 minimal minimal 3064298_201507 5 10 15 Air inlet temperature [°C] nominal nominal 20 25 maximal maximal 87 39.Heating output, el. power consumption, COP - BWL-1S(B)-10/400 V, flow 55 °C Heating output to EN 14511 BWL-1S-10: Heizleistung bei Vorlauf 55° Heizleistung [kW] 25 20 15 10 5 0 -25 -20 -15 -10 -5 0 5 10 15 Air inlet temperature [°C] minimal minimal nominal nominal 20 25 30 35 40 30 35 40 30 35 40 maximal maximal Electric power consumption in steady state el. power consumption [kW] BWL-1S-10: el. Leistungsaufnahme bei Vorlauf 55° 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 Air inlet temperature [°C] minimal minimal nominal nominal maximal maximal COP to EN 14511 COP [-] BWL-1S-10: COP bei Vorlauf 55° 9 8 7 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 Air inlet temperature [°C] minimal minimal 88 nominal nominal maximal maximal 3064298_201507 40.Heating output, el. power consumption, COP - BWL-1S(B)-14/400 V, flow 35 °C Heating output to EN 14511 BWL-1S-14: Heizleistung bei Vorlauf 35° Heizleistung [kW] 25 20 15 10 5 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 30 35 40 30 35 40 Air inlet temperature [°C] minimal minimal nominal nominal maximal maximal Electric power consumption in steady state el. power consumption [kW] BWL-1S-14: el. Leistungsaufnahme bei Vorlauf 35° 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 Air inlet temperature [°C] minimal minimal nominal nominal maximal maximal COP to EN 14511 COP [-] BWL-1S-14: COP bei Vorlauf 35° 9 8 7 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 Air inlet temperature [°C] minimal minimal 3064298_201507 nominal nominal maximal maximal 89 41.Heating output, el. power consumption, COP - BWL-1S(B)-14/400 V, flow 45 °C Heating output to EN 14511 BWL-1S-14: Heizleistung bei Vorlauf 45° Heizleistung [kW] 25 20 15 10 5 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 30 35 40 30 35 40 Air inlet temperature [°C] minimal minimal nominal nominal maximal maximal Electric power consumption in steady state el. power consumption [kW] BWL-1S-14: el. Leistungsaufnahme bei Vorlauf 45° 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 5 10 15 Air inlet temperature [°C] minimal minimal nominal nominal 20 25 maximal maximal COP to EN 14511 COP [-] BWL-1S-14: COP bei Vorlauf 45° 9 8 7 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 Air inlet temperature [°C] minimal minimal 90 nominal nominal maximal maximal 3064298_201507 42.Heating output, el. power consumption, COP - BWL-1S(B)-14/400 V, flow 55 °C Heating output to EN 14511 BWL-1S-14: Heizleistung bei Vorlauf 55° Heizleistung [kW] 25 20 15 10 5 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 30 35 40 30 35 40 Air inlet temperature [°C] minimal minimal nominal nominal maximal maximal Electric power consumption in steady state el. power consumption [kW] BWL-1S-14: el. Leistungsaufnahme bei Vorlauf 55° 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 Air inlet temperature [°C] minimal minimal nominal nominal maximal maximal COP to EN 14511 COP [-] BWL-1S-14: COP bei Vorlauf 55° 9 8 7 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 Air inlet temperature [°C] minimal minimal 3064298_201507 nominal nominal maximal maximal 91 43.Heating output, el. power consumption, COP - BWL-1S(B)-10/230 V, flow 35 °C Heating output to EN 14511 Heizleistung [kW] BWL-1SB-10: Heizleistung bei Vorlauf 35° 25 20 15 10 5 0 -25 -20 -15 -10 -5 0 5 10 15 Air inlet temperature [°C] minimal minimal nominal nominal 20 25 30 35 40 30 35 40 30 35 40 maximal maximal el. power consumption [kW] Electric power consumptionbei inVorlauf steady BWL-1SB-10: el. Leistungsaufnahme 35°state 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 5 10 15 Air inlet temperature [°C] minimal minimal nominal nominal 20 25 maximal maximal COP to EN 14511 COP [-] BWL-1SB-10: COP bei Vorlauf 35° 9 8 7 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 minimal minimal 92 5 10 15 Air inlet temperature [°C] nominal nominal 20 25 maximal maximal 3064298_201507 44.Heating output, el. power consumption, COP - BWL-1S(B)-10/230 V, flow 45 °C Heating output to EN 14511 BWL-1SB-10: Heizleistung bei Vorlauf 45° Heizleistung [kW] 25 20 15 10 5 0 -25 -20 -15 -10 -5 0 5 10 15 Air inlet temperature [°C] minimal minimal nominal nominal 20 25 30 35 40 30 35 40 30 35 40 maximal maximal Electric power consumption in steady state el. power consumption [kW] BWL-1SB-10: el. Leistungsaufnahme bei Vorlauf 45° 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 5 10 15 Air inlet temperature [°C] minimal minimal nominal nominal 20 25 maximal maximal COP to EN 14511 COP [-] BWL-1SB-10: COP bei Vorlauf 45° 9 8 7 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 minimal minimal 3064298_201507 5 10 15 Air inlet temperature [°C] nominal nominal 20 25 maximal maximal 93 45.Heating output, el. power consumption, COP - BWL-1S(B)-10/230 V, flow 55 °C Heating output to EN 14511 BWL-1SB-10: Heizleistung bei Vorlauf 55° Heizleistung [kW] 25 20 15 10 5 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 30 35 40 30 35 40 Air inlet temperature [°C] minimal minimal nominal nominal maximal maximal Electric power consumption in steady state el. power consumption [kW] BWL-1SB-10: el. Leistungsaufnahme bei Vorlauf 55° 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 5 10 15 Air inlet temperature [°C] minimal minimal nominal nominal 20 25 maximal maximal COP to EN 14511 COP [-] BWL-1SB-10: COP bei Vorlauf 55° 9 8 7 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 minimal minimal 94 5 10 15 Air inlet temperature [°C] nominal nominal 20 25 maximal maximal 3064298_201507 46.Heating output, el. power consumption, COP - BWL-1S(B)-14/230 V, flow 35 °C Heating output to EN 14511 BWL-1SB-14: Heizleistung bei Vorlauf 35° Heizleistung [kW] 25 20 15 10 5 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 30 35 40 30 35 40 Air inlet temperature [°C] minimal minimal nominal nominal maximal maximal Electric power consumption in steady state el. power consumption [kW] BWL-1SB-14: el. Leistungsaufnahme bei Vorlauf 35° 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 Air inlet temperature [°C] minimal minimal nominal nominal maximal maximal COP to EN 14511 COP [-] BWL-1SB-14: COP bei Vorlauf 35° 9 8 7 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 Air inlet temperature [°C] minimal minimal 3064298_201507 nominal nominal maximal maximal 95 47.Heating output, el. power consumption, COP - BWL-1S(B)-14/230 V, flow 45 °C Heating output to EN 14511 BWL-1SB-14: Heizleistung bei Vorlauf 45° Heizleistung [kW] 25 20 15 10 5 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 30 35 40 30 35 40 Air inlet temperature [°C] minimal minimal nominal nominal maximal maximal Electric power consumption in steady state el. power consumption [kW] BWL-1SB-14: el. Leistungsaufnahme bei Vorlauf 45° 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 5 10 15 Air inlet temperature [°C] minimal minimal nominal nominal 20 25 maximal maximal COP to EN 14511 COP [-] BWL-1SB-14: COP bei Vorlauf 45° 9 8 7 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 Air inlet temperature [°C] minimal minimal 96 nominal nominal maximal maximal 3064298_201507 48.Heating output, el. power consumption, COP - BWL-1S(B)-14/230 V, flow 55 °C Heating output to EN 14511 BWL-1SB-14: Heizleistung bei Vorlauf 55° Heizleistung [kW] 25 20 15 10 5 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 30 35 40 30 35 40 Air inlet temperature [°C] minimal minimal nominal nominal maximal maximal Electric power consumption in steady state el. power consumption [kW] BWL-1SB-14: el. Leistungsaufnahme bei Vorlauf 55° 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 5 10 15 20 Air inlet temperature [°C] minimal minimal nominal nominal 25 maximal maximal COP to EN 14511 COP [-] BWL-1SB-14: COP bei Vorlauf 55° 9 8 7 6 5 4 3 2 1 0 -25 -20 -15 -10 -5 0 5 10 15 20 25 Air inlet temperature [°C] minimal minimal 3064298_201507 nominal nominal maximal maximal 97 49. Heating circuit residual head Pressure drop [mbar] Heating circuit residual head BWL-1S(B)-14 BWL-1S(B)-10 BWL-1S(B)-07 Flow rate [l/min] Residual head / nominal water flow rate 98 BWL1S(B)-07 BWL-1S(B)-10 / 400V BWL-1S(B)-14 / 400V Water flow rate, nominal (5K) l/min 19.7 28.8 34.1 Residual head mbar 490 550 460 BWL-1S(B)-10 / 230 V BWL-1S(B)-14 / 230 V Water flow rate, nominal (5K) l/min 31,8 40,4 Residual head mbar 530 340 3064298_201507 50. Specification TYPE Width x height x depth of outdoor unit (incl. feet, incl. front doors) Width x height x depth of indoor unit (incl. feet, incl. front doors) Weight of outdoor unit Weight of indoor unit Refrigerant circuit Refrigerant type / charge weight Max. length of refrigerant line Quantity of refrigerant to be added, line length >12 m - 25 m Refrigerant oil Refrigerant oil charge weight Compressor type Maximum operating pressure Heating output / COP to EN14511 1) A2/W35 rated output A7/W35 rated output A-7/W35 max. output Output range at A2/W35 Cooling capacity / EER to EN14511 1) A35/W7 rated output A35/W18 rated output Compressor output range for A35/W18 Sound, outdoor unit Sound power level (based on EN 12102/EN ISO 9614-2) for A7/W55 at rated heating output Average sound pressure level at 1 m distance Application limits Temperature, operating limits, heating mode Temperature, operating limits, cooling mode Maximum heating water temperature with electric booster heater Temperature, operating limits, air, heating mode, min/max Temperature, operating limits, air, cooling mode, min/max Heating water Minimum flow rate Water flow rate, nominal (5K) Water flow rate, maximum (4K) Heat pump pressure drop at nominal water flow rate Residual head at nominal water flow rate Maximum operating pressure Heat source Air flow rate at nominal operating point 2) Connections Connection, heating flow / return / DHW flow Connection, refrigerant lines Dimensions, refrigerant lines Dimensions, condensate line, outdoor unit Electrics, outdoor unit BWL-1S(B) - 07/230 V BWL-1S(B) - 10/400 V BWL-1S(B) - 14/400 V mm 1040 x 865 x 340 900 x1255 x 340 900 x1255 x 340 mm 440 x 790 x 340 440 x 790 x 340 440 x 790 x 340 kg kg 66 31 110 33 110 35 - / kg m R410A / 2.15 R410A / 2.95 25 R410A / 2.95 g/m FV68S 650 Rotating piston POE 1100 Twin rotating piston 43 POE 1100 Twin rotating piston kW / kW / kW / kW 5.1 / 3.3 6.8 / 4.3 6.1 / 2.5 1.9 - 8.8 7.6 / 3.8 10.2 / 4.8 9.2 / 2.9 2.9 - 10.6 8.8 / 3.8 12.1 / 4.8 10.3 / 2.8 3.1 - 12.4 kW / kW / kW / - 6.8 / 2.7 8.6 / 3.3 2.9 - 9.6 8.8 / 2.7 8.7 / 4.1 3.1 - 11.0 10.7 / 2.5 12.0 / 3.4 3.2 - 13.2 ml bar dB(A) 61 60 61 dB(A) 55 54 55 °C °C +20 to +55 +7 to +20 +20 to +55 +7 to +20 +20 to +55 +7 to +20 °C 75 75 75 °C °C -15 / +35 +10 / +45 -20 / +35 +10 / +45 -20 / +35 +10 / +45 l / min l / min l / min 15 19.7 24.7 21 28.8 36 25 34.1 42.7 mbar 78 121 141 mbar bar 490 550 3 460 m³ / h 2600 3500 4200 28x1 UNF mm mm Power supply / fuse connection, heating element 3) 1) 2) 3) 5/8 + 7/8 10x1 + 16x1 16 W W 1~NPE, 230VAC, 50Hz / 20A(C) 57 9 3~NPE, 400VAC, 50Hz / 20A(C) 70 21 3~NPE, 400VAC, 50Hz / 20A(C) 102 21 kW 3.6 5 6.3 A A A A 16 15 25 35 8 10 16 30 IP 24 3 10 10 16 30 Power supply / fuse protection, outdoor unit Max. fan power consumption Power consumption, standby Max. compressor power consumption within application limits Max. compressor current within application limits Compressor start-up current Compressor start-up current with blocked rotor Starting current (charging of DC capacitors) IP rating, outdoor unit Maximum number of compressor starts per hour Electrics, indoor unit 60 1/h Either 3~PE, 400VAC, 50Hz / 16A(B) or 1~NPE, 230 V AC, 50 Hz / 32 A(B) 1~NPE, 230 V AC, 50 Hz / 16 A(B) 2 / 4 / 6 or 3 / 6 / 9 3 - 75 5 8.7 (400 V AC) / 26.1 (230 V AC) 13 (400VAC) IP 20 Power supply / fuse protection, control voltage Power consumption, electric heating 3) kW Power consumption, pump W 3 - 45 Power consumption, standby W Maximum power consumption, electric heating 6 kW 3) A Maximum power consumption, electric heating 9 kW 3) A IP rating, indoor unit Provisional data To ensure the heat pump operates with optimum energy efficiency, the flow rate should not fall below the nominal air flow rate Available as an accessory for the BWL-1SB 3064298_201507 3 - 75 99 50. Specification TYPE Width x height x depth of outdoor unit (incl. feet, incl. front doors) Width x height x depth of indoor unit (incl. feet, incl. front doors) Weight of outdoor unit Weight of indoor unit Refrigerant circuit Refrigerant type / charge weight Max. length of refrigerant line Quantity of refrigerant to be added, line length >12 m - 25 m Refrigerant oil Refrigerant oil charge weight Compressor type Maximum operating pressure Heating output / COP to EN14511 1) A2/W35 rated output A7/W35 rated output A-7/W35 max. output Output range at A2/W35 Cooling capacity / EER to EN14511 1) A35/W7 rated output A35/W18 rated output Compressor output range for A35/W18 Sound, outdoor unit Sound power level (based on EN 12102/EN ISO 9614-2) for A7/W55 at rated heating output Average sound pressure level at 1 m distance Application limits Temperature, operating limits, heating mode Temperature, operating limits, cooling mode Maximum heating water temperature with electric booster heater Temperature, operating limits, air, heating mode, min/max Temperature, operating limits, air, cooling mode, min/max Heating water Minimum flow rate Water flow rate, nominal (5K) Water flow rate, maximum (4K) Heat pump pressure drop at nominal water flow rate Residual head at nominal water flow rate Maximum operating pressure Heat source Air flow rate at nominal operating point 2) Connections Connection, heating flow / return / DHW flow Connection, refrigerant lines Dimensions, refrigerant lines Dimensions, condensate line, outdoor unit Electrics, outdoor unit Power supply / fuse protection, outdoor unit Max. fan power consumption Power consumption, standby Max. compressor power consumption within application limits Max. compressor current within application limits Compressor start-up current Compressor start-up current with blocked rotor Starting current (charging of DC capacitors) IP rating, outdoor unit Maximum number of compressor starts per hour Electrics, indoor unit Power supply / fuse connection, heating element 3) 1) 2) 3) BWL-1S(B) - 10/230 V BWL-1S(B) - 14/230 V mm 900 x1255 x 340 900 x1255 x 340 mm 440 x 790 x 340 440 x 790 x 340 kg kg 110 30 110 32 - / kg m R410A / 2.95 g/m ml bar R410A / 2.95 25 60 FV50S 1700 Scroll FV50S 1700 Scroll 43 kW / kW / kW / kW 7,7 / 3,5 11,1 / 4,7 7,7 / 2,7 3,6 - 9,5 9,6 / 3,3 14,1 / 4,3 9,5 / 2,6 3,6 - 10,9 kW / kW / kW / - 6,6 / 2,7 8,5 / 3,4 4,9 - 11,2 8,2 / 2,5 10,1 / 2,9 4,9 - 12,9 dB(A) 61 62 dB(A) 55 56 °C °C +20 to +55 +7 to +20 +20 to +55 +7 to +20 °C 75 75 °C °C -15 / +35 +10 / +45 -15 / +35 +10 / +45 l / min l / min l / min 21 31,8 39,8 25 40,4 50,6 mbar 126 175 mbar bar 530 m³ / h 3800 340 3 3800 28x1 UNF mm mm 5/8 + 7/8 10x1 + 16x1 16 W W 1~NPE, 230VAC, 50Hz / 20A(C) 87 21 1~NPE, 230VAC, 50Hz / 32 A(C) 87 21 kW 6.4 6.4 A A A A 18 10 25 30 23 10 32 30 1/h IP 24 3 Either 3~PE, 400VAC, 50Hz / 16A(B) or 1~NPE, 230 V AC, 50 Hz / 32 A(B) 1~NPE, 230 V AC, 50 Hz / 16 A(B) 2 / 4 / 6 or 3 / 6 / 9 3 - 75 3 - 75 5 8.7 (400 V AC) / 26.1 (230 V AC) 13 (400VAC) IP 20 Power supply / fuse protection, control voltage Power consumption, electric heating 3) kW Power consumption, pump W Power consumption, standby W Maximum power consumption, electric heating (6 kW) 3) A Maximum power consumption, electric heating (9 kW) 3) A IP rating, indoor unit Provisional data To ensure the heat pump operates with optimum energy efficiency, the flow rate should not fall below the nominal air flow rate Available as an accessory for the BWL-1SB 100 3064298_201507 51. Sensor resistances NTC sensor resistances Outside temperature (OT), return temperature (RT), header temperature (HT), flow temperature (FL, T_boiler), flow temperature of mixer circuit (FS), DHW cylinder temperature (CS) Temp. °C -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 3064298_201507 Resist. Ohm 51393 48487 45762 43207 40810 38560 36447 34463 32599 30846 29198 27648 26189 24816 23523 22305 21157 20075 19054 18091 17183 16325 15515 14750 14027 13344 12697 12086 11508 10961 10442 9952 9487 9046 8629 Temp. °C 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Resist. Ohm 8233 7857 7501 7162 6841 6536 6247 5972 5710 5461 5225 5000 4786 4582 4388 4204 4028 3860 3701 3549 3403 3265 3133 3007 2887 2772 2662 2558 2458 2362 2271 2183 2100 2020 1944 Temp. °C 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 Resist. Ohm 1870 1800 1733 1669 1608 1549 1493 1438 1387 1337 1289 1244 1200 1158 1117 1078 1041 1005 971 938 906 876 846 818 791 765 740 716 693 670 649 628 608 589 570 Temp. °C 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 Resist. Ohm 552 535 519 503 487 472 458 444 431 418 406 393 382 371 360 349 339 330 320 311 302 294 285 277 270 262 255 248 241 235 228 222 216 211 205 101 52. Commissioning Commissioning To ensure correct operation, we recommend that the system is commissioned by our customer service department. A commissioning report with checklist is supplied with every appliance and should be worked through before commissioning. The key criteria are: - Has the appliance been positioned and installed in line with the installation instructions? - Have all electrical and hydraulic connections been completed in full? - Are all slides and shut-off valves in the heating water circuit open? - Have all circuits been flushed and thoroughly vented? - Is condensate drainage guaranteed? - Do the power feeds to the compressor, electric heating and control system have omnipolar fuse protection? - Before commissioning, it is essential to carry out an function test on the circulation pump. 102 3064298_201507 53. System log book 53.1 Responsibilities of the operator As part of the Kyoto Protocol, the European Union is committed to reducing the emissions of fluorinated greenhouse gases. To this end, EC Regulation 517/2014 of 16/04/2014 has been adopted. The overriding goal of this F Gas Regulation is to reduce F gas emissions over the entire life cycle of these gases. In accordance with regulation (EC) no. 517/2014, the owner/operator has the following obligations: 53.1.1 Annual leak test Refrigerant weight in delivered condition Refrigerant per m of pipe In accordance with Article 4, systems which contain more than 3 kg of refrigerant and which are not hermetically sealed or, as of 2017, systems with a CO2 equivalent mass of 5 t or more, must undergo an annual leak test. For systems containing less than 3 kg of refrigerant, but with a CO2 equivalent mass of more than 5 t, a transitional period applies until 31/12/2016. From 01/01/2017, these systems will then be required to undergo an annual leak test. Wolf split heat pumps use F-gas R410A, an HFC mixture with a global warming potential (GWP100) of 2088. This means that 1 kg of R410A equates to 2.088 t of CO2. Which Wolf split heat pumps require a leak test is detailed in the following table. BWL-1S(B)-07 BWL-1S(B)-10 BWL-1S(B)-14 2.15 kg (4.49 t CO2 eq) 2.95 kg (6.16 t CO2 eq) 2.95 kg (6.16 t CO2 eq) 60 g R410A/m pipe length corresponds to 125 kg CO2 eq /m pipe length From 2015 to end 2016 No (refrigerant weight of less than 3 kg) From 2017 No (less than 5 t CO2 eq) No (refrigerant weight of less than 3 kg) No (refrigerant weight of less than 3 kg) Yes, if pipe length has been extended Yes, if pipe length has been extended Yes (more than 5 t CO2 eq) Yes (more than 5 t CO2 eq) Yes, if pipe length has been extended by more than 4 m (total length greater than 16 m) - - Conversion to charge weight CO2 equivalent mass: Refrigerant weight x GWP100 = Charge weight as CO2 equivalent mass Example: 2.15 kg R410A * 2088 kg CO2 = 4489 kg CO2 = 4.49 t CO2 The leak test may only be carried out by certified contractors/refrigeration engineers in accordance with EC 842/2006, 303/2008 and 517/2014. Important: This regulation also applies to systems which were sold/installed before 01/01/2015. 3064298_201507 103 53. System log book 53.1.2 Compulsory documentation All work carried out on a heat pump, e.g. maintenance, repair and leak tests, must be documented and the record of results must be retained for five years. This obligation applies to the operator and the company carrying out the work. The following data must be entered: ff Details of all repair and maintenance work ff Type of refrigerant filled into the system (new, re-used or recycled) and the quantity of refrigerant removed from the system ff If an analysis of a re-used refrigerant is available, the results must also be documented in the system report. ff The origin of the re-used refrigerant ff System modifications and replaced components ff Results of all regular routine tests ff Prolonged shutdowns 53.1.3 Dismantling of heat pump and disposal of refrigerant 104 The heat pump must only be dismantled and the refrigerant contained in it must only be disposed of by certified contractors/refrigeration engineers in accordance with EC 842/2006, 303/2008 and 517/2014. 3064298_201507 53. System log book 53.2 The following system data must be documented: - System data - Type and properties of the fill water - Leak tests, specific refrigerant loss / leakage rate - Repair and maintenance reports - Refrigerant weights System data: _____________________________________________________________ Name of system operator _____________________________________________________________ Postal address _____________________________________________________________ Installation room _____________________________________________________________ Tel. no. of system operator Wolf heat pump type: ___________________________________________ Serial number _________________________________________________ Year of construction ____________________________________________ Commissioning ________________________________________________ Refrigerant/weight ______________________________________________ The above data can be found on the type plate of the appliance. Type and properties of the fill water: Tap water with hardness:_______________________________ °dH Heating water to VDI 2035 treated with: _________________________ _________________________________________________________ Conductivity of the fill water____________________________ ________________________________ Place, date 3064298_201507 µS/cm ______________________ company stamp, signature 105 53. System log book The following maintenance work and regulatory leak tests (to para 5, section 3 of the Chemicals Climate Protection Ordinance in conjunction with regulation (EC) no. 303/2008 - Category I) have been carried out on the heat pump's refrigerant circuit: Date 106 - Results of maintenance - Quantity of refrigerant removed/added (in kg) - Leak test conducted Name of specialist company / certified engineer Signature of expert 3064298_201507 53. System log book The following maintenance work and regulatory leak tests (to para 5, section 3 of the Chemicals Climate Protection Ordinance in conjunction with regulation (EC) no. 303/2008 - Category I) have been carried out on the heat pump's refrigerant circuit: Date 3064298_201507 - Results of maintenance - Quantity of refrigerant removed/added (in kg) - Leak test conducted Name of specialist company / certified engineer Signature of expert 107 54. Maintenance / cleaning Although heat pumps are considered low-maintenance heating systems, regular periodic maintenance work offers advantages. • Operational reliability is maintained. • A consistently high seasonal performance factor is achieved. • Low fault rate. • The service life of system components can be prolonged. • Possible damage or faults are detected early. • Heating convenience is assured in the long-term. • Legal requirements are met. Overview of maintenance work Cleaning Clean dirt filter in heating circuit Clean heat pump casing and interior Clean fins on evaporator of air heat pump Clean condensate pan Clean condensate drain BWL-1S(B) Completed x x x x x Function and visual checks Visual check on all water-carrying parts for leaks Check settings for heating control unit and switching times Check heating circuit pressure and function of heating circuit DEV (pre-charge pressure) x x x Checks, display values Visually check electrical connections / plug-in connections / wiring for damage x Check that threaded electrical connections are firmly attached x x Temperature sensors (appliance sensors) 108 3064298_201507 54. Maintenance / cleaning Cleaning the evaporator on the BWL-1S(B) Please note In areas with high concentrations of dust or pollen, shorter cleaning intervals may be necessary alongside the mandatory annual inspection and cleaning, in order to ensure that the system operates efficiently. Adjust the cleaning interval to suit the local conditions. The evaporator must be checked annually for dirt/contamination and cleaned if necessary. Wet cleaning with a commercially available garden hose is recommended. Contaminated fins may reduce the system's transfer performance and consequently its energy efficiency, and in the worst case scenario may result in system failure. When cleaning, ideally use a wide nozzle with a spray angle of 15° -20°. To prevent damage to the fins, direct the water spray at the evaporator surface from the front at an angle of 90°. When cleaning, the water pressure should not exceed 2 - 3 bar. Please note Cleaning the condensate pan / condensate drain Never spray the fins from the side, as this may cause them to become deformed or bent. Maintain a distance of approx. 20 cm to 30 cm from the evaporator surface. Before the heating season, remove any dirt (leaves, twigs, sludge, etc.) from the condensate drain. Before opening the appliance, ensure that all power circuits are isolated from the power supply. When cleaning, avoid using sharp or hard objects in order to prevent damage to the evaporator and condensate pan. In extreme weather conditions (e.g. drifting snow), ice may occasionally form on the intake and discharge grilles. In this event, remove any ice and snow from the intake and discharge areas to ensure the minimum flow rate. Regularly check and clean the condensate pan to ensure correct drainage. Check and clean the condensate drain hose. For correct drainage, ensure that there is a continuous fall. Cleaning the casing The appliance can be cleaned with a damp cloth and commercially available detergents. Never use abrasive cleaners or detergents containing acid or chlorine on the appliance surfaces. Cleaning the dirt trap / sludge separator Install a sludge separator in the heating return. This ensures that neither particles nor dirt can get into the plate heat exchanger (condenser) of the heat pump. Condenser blockages and any resulting high-pressure malfunctions are thereby prevented. 3064298_201507 109 55. Troubleshooting General information Never remove, bypass or otherwise disable any safety or monitoring equipment. Only operate the heat pump in perfect technical condition. Any faults or damage which impact or might impact upon safety must be remedied immediately by a qualified contractor. Only replace faulty components and equipment with original Wolf spare parts. Faults are shown in plain text on the display of the control accessory – AM display module or BM-2 programming unit – and correspond to the messages listed in the following tables. A fault symbol on the display (symbol: triangle with exclamation mark) indicates an active fault message. A lock symbol (symbol: lock) indicates that the current fault message has caused a lockout of the heat pump. The duration of the current message is also shown. Please note Message 12 Boiler sens. faulty Dur. Number 20 min 1 fr. 3 Faults must only be repaired by qualified personnel. If a fault message is acknowledged several times without the cause of the problem being repaired, this can lead to component or system damage. The control unit automatically acknowledges faults such as faulty temperature sensors or other sensors if the part concerned has been replaced and plausible test values have been supplied. Procedure for faults: - 110 Read fault message Determine cause of fault using the table below and remedy it Reset fault with "Fault reset" button or in the contractor menu under "Acknowledge fault". Check that the system is functioning correctly 3064298_201507 55. Troubleshooting Fault code Short designation Possible cause Remedy 12 Boiler sens. faulty Flow temperature (T_boiler) outside permissible range (0 … 95 °C) Check flow temperature (T_boiler) Cable to sensor is faulty Check cable and plug-in connection Sensor faulty Check / replace sensor DHW cylinder temperature outside permissible range (0 … 95 °C) Check DHW cylinder temperature Cable to sensor is faulty Check cable and plug-in connection Sensor is not correctly positioned at measuring point Check position of sensor and if necessary insert sensor correctly Sensor faulty Check / replace sensor 14 15 16 DHW sensor faulty Outs. sensor faulty T_return Outside temperature outside permissible range (-39 … 50 °C) Cable to sensor is faulty Check cable and plug-in connection Sensor faulty Check / replace sensor Return temperature outside permissible range (0 … 95 °C) Check return temperature Cable to sensor is faulty Check cable and plug-in connection Sensor faulty Check / replace sensor 32 Power failure 23 V 23V power supply failure Contact service engineer 35 BCC missing Appliance type connector missing Insert suitable appliance type connector 37 BCC incompatible Wrong appliance type connector Insert suitable appliance type connector 52 Max. cylinder heating time The maximum cylinder heat time is longer than permitted Cylinder sensor (T_DHW): Check position and insert correctly if necessary Check parameter WP022 and adjust if necessary Descale cylinder 78 101 Header sensor fault Elec. heating Header temperature outside permissible range (0 … 95 °C) Cable to sensor is faulty Check cable and plug-in connection Sensor is not correctly positioned at measuring point Check position of sensor and insert correctly if necessary Sensor faulty Check / replace sensor Electric booster heater not connected Check cable and plug-in connection Acknowledge fault if WP090 = OFF High limit safety cut-out of the electric heating has tripped: Before commissioning the heat pump Perform reset of high limit safety cut-out on electric heating Scale build-up in electric heating Have the notes in the installation instructions regarding hot water treatment been observed? Perform reset of high limit safety cut-out on electric heating, after max. 3x resets, replace electric heating. Air in the electric heating Dry fire, replace the electric heating rod 104 Fan Fan communication interrupted (ODU) Contact service engineer 107 HC pressure Pressure in heating circuit outside permissible range (0.5 ... 3.0 bar) Check pressure in heating circuit Cable to pressure sensor faulty Check cable and plug-in connection Pressure sensor faulty Replace pressure sensor 3064298_201507 111 55. Troubleshooting Fault code Short designation Possible cause Remedy 108 Low pressure Low pressure fault (ODU) (refrigerant circuit / intake gas side) Contact service engineer 109 High pressure High pressure fault (ODU) (refrigerant circuit / hot gas side) Contact service engineer 110 T_intake gas (AWO) Refrigerant temperature outside permissible range Cable to sensor is faulty Sensor faulty Check cable and plug-in connection Check refrigerant temperature Check / replace sensor 111 T_hot gas Hot gas temperature outside permissible range (ODU) Contact service engineer 112 T_supply air Supply air temperature outside permissible range (ODU) Contact service engineer 116 ESM (E1) External fault reported at programmable input Rectify the external fault E1 Check cable and plug-in connection 118 PCB interrupted BUS connection of AWO BUS interrupted, no communication with ODU No power supply to ODU Check power cable of AWO BUS cable and plug-in connections Check ODU power supply 119 Defrost energy Defrost energy in heating circuit too low during defrosting Check heating circuit flow rate and electric heating, if necessary briefly reduce the heating circuit volume 124 AWO pressure sensor Pressure outside permissible range Check condenser temperature 125 Boiler sensor AWO Cable to sensor is faulty Check cable and plug-in connection Flow temperature (AWO T_boiler) outside permissible range Check flow temperature (AWO T_boiler) Cable to sensor is faulty Check cable and plug-in connection Sensor faulty Check / replace sensor 126 Evaporator Evaporator temperature outside permissible temperature sensor range (ODU) Contact service engineer 127 Refrigerant inlet Refrigerant inlet temperature outside temperature sensor permissible range (ODU) Contact service engineer 128 ODU ODU or ODU component faulty Contact service engineer 129 Compressor Compressor faulty (ODU) Contact service engineer 130 Invalid model Invalid assignment of parameters to outdoor unit (ODU) Contact service engineer 131 Excess temperature, heat exchanger Temperature for heat exchanger of indoor unit or outdoor unit is too high Automatic reset by control unit 132 System System fault in IDU (AWO) Fault message is only for additional information 112 3064298_201507 56. Abbreviations / key Abbreviations / key 0-10V/On-Off - Input for external demand A1 OTS AWO BCC BM-2 BVG BWL-1SB BWL-1S C1 C2 COM DFL HC E1 / E2 eBUS eHz EVU GTS BMS GND HCM-3 HK 1 HCP HP HTG IDU SPF L0 Ni N0 MaxTh MC 1 MCP MM ODU PWM RL RTS RT HTS SColS SCylS SG SCP SM1 CTS TW PWM FS VL VT DHW ZHP Timer - Programmable output 1 - Outside temperature sensor - Indoor module printed circuit board - Appliance type connector - Programming unit - Bioline wood gasification boiler - Bioline split air heat pump, without electric heating - Bioline split air heat pump, with electric heating - Bus connection for outdoor module BWL-1S-10/14 - Bus connection for outdoor module BWL-1S-10/14 - Bus connection for outdoor module BWL-1s-07 - Heating circuit flow rate - Programmable input 1 / input 2 - eBus bus system - Electric booster heater - Input for blocking by power supply utility - Appliance type connector (parameter plug) - Building management system - Earth (ground) - Control PCB in indoor module - Heating circuit 1 - Heating circuit pump - Heating period - Heating - Indoor module - Seasonal performance factor - 230 V mains supply for outdoor unit - Bus connection for outdoor module BWL-1s-07 - 230 V mains supply for outdoor unit - Maximum thermostat - Mixer circuit 1 - Mixer circuit pump - Mixer motor or mixer module - Outdoor module - PWM switching of the ZHP - Return - Return temperature sensor - Room thermostat - Header return temperature sensor - Collector temperature sensor (solar thermal system) - Cylinder temperature sensor (solar thermal system) - Smart grid - Solar circuit pump - Solar module 1 - Cylinder temperature sensor - Dew point monitor - Fan or pump speed - Flow temperature sensor - Flow - Previous day - Domestic hot water - Feed/heating circuit pump (appliance pump) - DHW circulation remote control or DHW circulation pump (Zirkomat) - DHW circulation pump 100 % (continuous operation) DHW circulation pump 20 % (2 mins on, 8 mins off) DHW circulation pump 50 % (5 mins on, 5 mins off) - DHW circulation pump - Additional heat generator 3way div vlv htg/clg - 3-way diverter valve for heating/cooling 3way div vlv htg/ - 3-way diverter valve for heating/DHW DHW Timer100 Timer20 Timer50 Z1 Add ht gn 3064298_201507 113 Product fiche according to Regulation (EU) no. 811/2013 Product group: BWL-1S(B) (35°C) Supplier’s name or trade mark Supplier’s model identifier Seasonal space heating energy efficiency class Wolf GmbH Wolf GmbH Wolf GmbH BWL-1S07/230V BWL-1S10/400V BWL-1S14/400V BWL-1SB07/230V A++ A++ A++ A++ Rated heat output under average climate conditions Prated kW 7 10 12 7 Seasonal space heating energy efficiency under average climate conditions ηs % 180 195 178 180 Annual energy consumption under average climate conditions QHE kWh 2,068 2,997 3,969 2,068 Sound power level, indoors LWA dB 42 42 44 42 See installation instruction See installation instruction See installation instruction See installation instruction Any specific precautions that shall be taken when the space heater is assembled, installed or maintained 114 Wolf GmbH Rated heat output under colder climate conditions Prated kW 7 11 11 7 Rated heat output under warmer climate conditions Prated kW 7 10 13 7 Seasonal space heating energy efficiency under colder climate conditions ηs % 139 142 136 139 Seasonal space heating energy efficiency under warmer climate conditions ηs % 239 252 160 239 Annual energy consumption under colder climate conditions QHE kWh 4,287 6,120 6,848 4,287 Annual energy consumption under warmer climate conditions QHE kWh 1,687 2,119 4,244 1,687 Sound power level, outdoors LWA dB 61 60 61 61 Wolf GmbH, Postfach 1380, D-84048 Mainburg, Tel. +49-8751/74-0, Fax +49-8751/741600, Internet: www.wolf-heiztechnik.de Material number: 3021352 03/2015 3064298_201507 GB IE Supplier’s name or trade mark Supplier’s model identifier Seasonal space heating energy efficiency class Wolf GmbH BWL-1SB10/230V Wolf GmbH BWL-1SB10/400V Wolf GmbH BWL-1SB14/230V Wolf GmbH BWL-1SB14/400V A++ A++ A++ A++ Rated heat output under average climate conditions Prated kW 10 10 12 12 Seasonal space heating energy efficiency under average climate conditions ηs % 150 195 150 178 Annual energy consumption under average climate conditions QHE kWh 3,583 2,997 4,206 3,969 Sound power level, indoors LWA dB 42 42 44 44 See installation instruction See installation instruction See installation instruction See installation instruction Any specific precautions that shall be taken when the space heater is assembled, installed or maintained Rated heat output under colder climate conditions Prated kW Rated heat output under warmer climate conditions Prated kW Seasonal space heating energy efficiency under colder climate conditions ηs % Seasonal space heating energy efficiency under warmer climate conditions ηs % Annual energy consumption under colder climate conditions QHE kWh Annual energy consumption under warmer climate conditions QHE kWh 3,061 2,119 3,061 4,244 Sound power level, outdoors LWA dB 61 60 61 61 3064298_201507 11 10 10 11 12 13 142 171 252 136 195 160 6,120 Wolf GmbH, Postfach 1380, D-84048 Mainburg, Tel. +49-8751/74-0, Fax +49-8751/741600, Internet: www.wolf-heiztechnik.de Material number: 3021352 03/2015 6,848 GB IE 115 Product fiche according to Regulation (EU) no. 811/2013 Product group: BWL-1S(B) (55°C) Supplier’s name or trade mark Supplier’s model identifier Seasonal space heating energy efficiency class Wolf GmbH Wolf GmbH Wolf GmbH BWL-1S07/230V BWL-1S10/400V BWL-1S14/400V BWL-1SB07/230V A++ A++ A++ A** Rated heat output under average climate conditions Prated kW 6 11 13 6 Seasonal space heating energy efficiency under average climate conditions ηs % 133 130 131 133 Annual energy consumption under average climate conditions QHE kWh 2690 4569 5437 2690 Sound power level, indoors LWA dB 42 42 44 42 See installation instruction See installation instruction See installation instruction See installation instruction Any specific precautions that shall be taken when the space heater is assembled, installed or maintained 116 Wolf GmbH Rated heat output under colder climate conditions Prated kW 7 12 11 7 Rated heat output under warmer climate conditions Prated kW 7 9 11 7 Seasonal space heating energy efficiency under colder climate conditions ηs % 105 105 112 105 Seasonal space heating energy efficiency under warmer climate conditions ηs % 143 174 158 143 Annual energy consumption under colder climate conditions QHE kWh 5213 9125 7439 5313 Annual energy consumption under warmer climate conditions QHE kWh 2717 2862 3765 2717 Sound power level, outdoors LWA dB 61 60 61 61 Wolf GmbH, Postfach 1380, D-84048 Mainburg, Tel. +49-8751/74-0, Fax +49-8751/741600, Internet: www.wolf-heiztechnik.de Material number: 3020915 03/2015 3064298_201507 GB IE Supplier’s name or trade mark Supplier’s model identifier Seasonal space heating energy efficiency class Wolf GmbH BWL-1SB10/230V Wolf GmbH BWL-1SB10/400V Wolf GmbH BWL-1SB14/230V Wolf GmbH BWL-1SB14/400V A+ A++ A+ A++ Rated heat output under average climate conditions Prated kW 10 11 11 13 Seasonal space heating energy efficiency under average climate conditions ηs % 111 130 111 131 Annual energy consumption under average climate conditions QHE kWh 4711 4569 5619 5437 Sound power level, indoors LWA dB 42 42 44 44 See installation instruction See installation instruction See installation instruction See installation instruction Any specific precautions that shall be taken when the space heater is assembled, installed or maintained Rated heat output under colder climate conditions Prated kW Rated heat output under warmer climate conditions Prated kW Seasonal space heating energy efficiency under colder climate conditions ηs % Seasonal space heating energy efficiency under warmer climate conditions ηs % Annual energy consumption under colder climate conditions QHE kWh Annual energy consumption under warmer climate conditions QHE kWh 3904 2862 5083 3765 Sound power level, outdoors LWA dB 61 60 61 61 3064298_201507 12 10 9 11 13 11 105 135 174 112 135 158 9125 Wolf GmbH, Postfach 1380, D-84048 Mainburg, Tel. +49-8751/74-0, Fax +49-8751/741600, Internet: www.wolf-heiztechnik.de Material number: 3020915 03/2015 7439 GB IE 117 58. Technical parameters according to EU regulation no. 813/2013 Type BWL-1S(B)-07/230V BWL-1S(B)-10/400V BWL-1S(B)-14/400V BWL-1SB-10/230V BWL-1SB-14/230V Air-to-water heat pump [yes/no] yes yes yes yes yes yes yes yes yes yes Water-to-water heat pump [yes/no] no no no no no no no no no no Brine-to-water heat pump [yes/no] no no no no no no no no no no Low-temperature heat pump [yes/no] no yes no yes no yes no yes no yes Equipped with a supplementary heater [yes/no] yes/no yes/no yes/no yes/no yes/no yes/no yes/no yes/no yes/no yes/no Heat pump combination heater [yes/no] no no no no no no no no no no Values shall be declared for medium-temperature application (55°C)/low-temperature application (35°C) for average climate conditions Item Symbol Unit 55°C 35°C 55°C 35°C 55°C 35°C 55°C 35°C 55°C 35°C Prated kW 6 7 11 10 13 12 10 10 11 12 Tj= -7°C Pdh kW 6,0 5,9 8,3 8,5 9,2 11,0 8,0 9,0 7,9 9,8 Tj= +2°C Pdh kW 3,5 3,7 5,2 5,5 7,3 6,7 5,1 5,5 6,8 6,7 Tj= +7°C Pdh kW 2,9 2,8 4,5 5,0 4,7 5,1 4,6 4,8 4,7 4,9 Tj= +12°C Pdh kW 3,1 3,4 5,1 5,9 4,9 5,1 5,6 5,8 5,5 5,2 Tj= bivalent temperature Pdh kW 4,7 5,9 8,0 9,3 8,9 10,8 7,8 7,9 8,3 8,9 Tj= operation limit temperature Pdh kW 5,5 6,6 8,2 9,3 9,4 10,8 6,8 9,1 6,8 8,7 For air-to-water heat pumps Tj = -15°C (if TOL < -20°C) Pdh kW - - - - - - - - - - Bivalent temperature Tbiv °C -3 -7 -3 -8 -3 -8 -5 -5 -3 -4 Seasonal space heating energy efficiency ns % 133 180 130 195 131 178 111 150 111 150 Tj= -7°C COPd - 2,11 2,96 2,05 2,97 2,03 2,86 1,64 2,52 1,61 2,23 Tj= +2°C COPd - 3,41 4,33 3,22 5,00 3,25 4,04 2,89 3,63 3,01 3,93 Tj= +7°C COPd - 4,12 5,95 4,30 6,21 4,77 6,68 4,10 5,34 4,29 5,51 Tj= +12°C COPd - 5,31 7,21 5,30 7,36 5,20 8,58 5,23 7,32 4,95 5,27 Tj= bivalent temperature COPd - 2,60 2,96 2,51 3,08 2,51 2,86 1,85 2,84 2,01 2,82 Tj= operation limit temperature COPd - 1,85 2,66 1,86 2,81 1,86 2,86 1,38 2,10 1,38 2,04 For air-to-water heat pumps Tj = -15°C (if TOL < -20°C) COPd - - - - - - - - - - - For air-to-water heat pumps: Operation limit temperature TOL °C -10 -10 -10 -10 -10 -10 -10 -10 -10 -10 Heating water operating limit temperature WTOL °C 55 55 55 55 55 55 55 55 55 55 Power consumption in modes other than active mode: Off mode POFF kW 0,007 0,007 0,026 0,026 0,026 0,026 0,026 0,026 0,026 0,026 Power consumption in modes other than active mode: Thermostat-off mode PTO kW 0,011 0,011 0,026 0,026 0,026 0,026 0,026 0,026 0,026 0,026 Power consumption in modes other than active mode: Standby mode PSB kW 0,010 0,010 0,026 0,026 0,026 0,026 0,026 0,026 0,026 0,026 Power consumption in modes other than active mode: Crankcase heater mode PCK kW 0,000 0,000 0,000 0,000 0,000 0,000 0,000 0,000 0,000 0,000 Supplementary heater: Rated heat output Psup kW 0,9 / 0,0 0,1 / 0,0 2,6 / 0,0 0,8 / 0,0 3,5 / 0,0 2,8 / 0,0 2,84 / 0,0 0,7 / 0,0 4,61 / 0,0 2,9 / 0,0 - - Rated heat output (*) Declared capacity for heating for part load at indoor temperature 20°C and outdoor temperature Declared coefficient of performance or primary energy ratio for part load at indoor temperature 20°C and outdoor temperature Type of energy input electrical electrical electrical electrical variable variable variable variable electrical Capacity control fixed/variable Sound power level, indoors LWA dB 42 42 42 42 44 44 42 42 44 44 Sound power level, outdoors LWA dB 61 61 60 60 61 61 61 61 61 61 For air-to-water heat pumps: Rated air flow rate, outdoors - m3/h 2600 2600 3500 3500 4200 4200 3800 3800 3800 3800 For water-/brine-to-water heat pumps: Rated brine or water flow rate - m3/h - - - - - - - - - - Contact details variable Wolf GmbH, Industriestraße 1, D-84048 Mainburg (*) For heat pump space heaters and heat pump combination heaters, the rated heat output Prated is equal to the design load for heating Pdesignh, and the rated heat output of a supplementary heater Psup is equal to the supplementary capacity for heating sup(Tj). 118 3064298_201507 DECLARATION OF CONFORMITY (to DIN EN ISO/DIN 17050-1) Number: 3064298 Issued by: Wolf GmbH Address: Industriestrasse 1, D-84048 Mainburg Product: Split - air/water heat pump BWL-1S(B)-07/230V BWL-1S(B)-10/400V BWL-1S(B)-14/400V BWL-1S(B)-10/230V BWL-1S(B)-14/230V The product described above conforms to the requirements specified in the following documents: DIN EN 349 DIN EN 378 DIN EN ISO 12100 DIN EN 14511 DIN EN 60335-1,10/2012 DIN EN 60335-2-40, 01/2014 DIN EN 60529 DIN EN 60730-1 DIN EN 55014-1, 05/2010 DIN EN 55014-2, 06/2009 In accordance with the following Directives 2006/42/EG Machinery Directive 2006/95/EC Low Voltage Directive 2004/108/EC EMC Directive 2009/125/EG (ErP Directive) 2011/65/EU (RoHS Directive) this product is identified as follows: Mainburg, 15.07.2015 Gerdewan Jacobs Engineering Director pp. Klaus Grabmaier Product approval Wolf GmbH Postfach 1380 • D-84048 Mainburg • Tel. +49-8751/74-0 • Fax +49-8751/741600 Internet: www.wolf-heiztechnik.de BWL-1S(B) installation and operating instructions Subject to technical modifications